20 Most Recent Polaris ATV - Page 7 Questions & Answers

try googling your model.diagrams and schematics

Polaris ATV | Answered on Feb 05, 2019

is gas old? try non ethanol gas,has made a big difference for me.put just a little transmission fluid in fuel tank.let it sit parked a few minutes.then start up and try acceleration.go slowly at first,be patient.

Polaris ATV | Answered on Feb 05, 2019

ok,what do you need?

Polaris ATV | Answered on Feb 05, 2019

check where the cable enters housing to see if it is adjustable.

Polaris ATV | Answered on Feb 05, 2019

is battery charged enough to make starter spin strongly.

Polaris ATV | Answered on Feb 05, 2019

On 2002-2004 models, the fuse panel is located on the front frame member underneath the front fender cover.
The center cover under the front rack is removed to gain access to the fuse panel as well as the radiator.
I find it easier to unplug the headlights and remove the front rack for this.

Polaris ATV | Answered on Feb 05, 2019

Not much info here. It's a connection through a relay from the battery. Check at all interchange points for 12-V to see what is not working.

Polaris ATV | Answered on Feb 04, 2019

Mixture is off when warm - look up how to adjust, I would suggest that is is running rich

Polaris ATV | Answered on Feb 03, 2019

Yes there is - and it gets stuck at times. It does on mine anyway. Work up in garage and see if problem goes away.

Polaris ATV | Answered on Feb 03, 2019

Check the safety switches. Maybe a parking brake switch.

Polaris ATV | Answered on Feb 03, 2019

FROM THE WEB>>> Code 27 is "TPS SET ERROR"..take it to the dealer. Throttle Position Sensor reading is off...the newer models check the TPS reading at a startup..and set that as a baseline...if the reading is outside the normal range it throws the code. Try not to touch the gas pedal when starting.

Polaris ATV | Answered on Feb 02, 2019

Contamination of the spark plugs could be engine oil passing the piston rings or valve guides or excess fuel or fuel being delivered in droplets that are too large to burn efficiently.

Close inspection of the fouled plugs should provide clues to the type of fouling. If there are no obvious faults perhaps using a hotter grade of plug will cure the problem.

Polaris ATV | Answered on Jan 29, 2019

Should be under the tank near the rear. Just follow the fuel lines. The fuel valve should have 3 fuel ports.

Polaris ATV | Answered on Jan 27, 2019

make sure the shift rod is not bent and is fully engaging the forward gear, may just need adjustment.

Polaris ATV | Answered on Jan 18, 2019

tap starter with a hammer slightly if it tries to start replace brushes or whole starter

Polaris ATV | Answered on Jan 18, 2019

Bad starter,replaced one on my grand sons not long ago,battery was weak,got it charged,still would not start,took starter off,it was locked up,they ordered one from Ebay,I installed,started right up,here's a site for a new starter,you can take off and take to Autozone to test to make sure.Also check the cable that goes from starter to the other connection.https://www.ebay.com/itm/STARTER-FOR-POLARIS-MAGNUM-425-4X4-2X4-1995-1996-1997-1998/262663578665?epid=8008132122&hash=item3d27f82429:rk:1:pf:0

Polaris ATV | Answered on Jan 15, 2019

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