Question about Polaris 2004 Sportsman 500 H.O

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Why will the cooling fan on my 500 sportsman not turn on .?

The fan works when power is applied.

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I have a 2001 polaris sportsman 500 H.O. I have replaced the fan and the thermial fan switch,and checked the thermostat. Everything is either new or works there are no bubles in the coolant when its running I am running out of opptions . If I unplug the thermal fan switch and plug a jumper wire in the fan will run. I thought the new switch was bad and I tested it and it is good

Posted on Sep 14, 2014

  • David chaney Oct 05, 2015

    I have a sportsman 500 ho it was a a sort of kinda problem ur talking about except mine would crank and idol but bog out and fan wouldn't work I changed bat stator. Ignition coil and finally I changed the regulator on the front where lights and all hook up and fixed everything

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Their is a inline fuse on the power wire to fan check it

Posted on Feb 22, 2015

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Dec 21, 2015 | Polaris 2011 Sportsman 500 H.O

1 Answer

When my cooling fan kicks on it runs intermittently.


The fan will only run when it needs to. It's on a sensor. The only time mine comes on is if I'm hauling something

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What is error code 51 and 58 how do I check gr4ound fault on my sportsman 500 or is it something more common like changing fuel filter


51 is a injector on #1 cylinder is stuck open.. will need to check wireing for damage first. 52 is cooling system fan issue.. fan is overload condition or maybe shorted to ground. Will likely have to chase wires to find issue.

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I have a 2004 polaris sportsman 500 when it gets hot it cuts off and back fires


Does the cooling fan ever run when the engine is hot? If not, you may have a problem with the fan thermostat.

For the record, spray carburetor cleaner does no good if it's sprayed on the outside of the carburetor with the engine running. That's not what it's for.

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Fan not working on polaris 500 sportman


Check fuses and wiring connections also the fan could have burnt out

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