Question about Polaris 2010 Sportsman 400 H.O

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How to remove primary clutch on 400 HO Polaris Sportsman 2010. I removed the old drive belt , the primary clutch halves came together and rollers and pins on the inside of the clutch fell out ??? It is held to the end of the crank with a large nut, not a bolt. And the outer end of the clutch has a shaft that rests in a bearing on the aluminum belt cover.....

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  • Polaris Master
  • 8,869 Answers

I take help from online websites that have this service like helping in repair some like reliable-store have instant help.. others are a bit slow which I don't prefer... rest is up to u.. U can also get free manual works fine .

Posted on Feb 08, 2019

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6 Suggested Answers

6ya6ya
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SOURCE:

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Posted on Jan 02, 2017

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night71
  • 328 Answers

SOURCE: Disassembling the gearbox on Kenwood mixer A707

If the belt wheel is pressed onto a spindle, you need a gear puller. Do you have any pictures of this? I am trying to visualize the problem.

Posted on Nov 10, 2007

  • 5 Answers

SOURCE: removal front wheel bearing 2003 mazda protege

hi there, i have 2 mazda6s, both off which i needed to removed the inner axels on, so far you have done every thing right :), but unfortunatly due to mazdas sloppy assembly the inner axles are near impossible to remove, you could try getting a 2 or 3 legged puller and remove the brake calliper and disk then try and "pull" the shaft out, but unfortunatly i doubt will work. your second option would be to use a hydraulic ram to press it out, but again due to mazdas sloppy work it is near impossible with out damaging the hub, ive tryed both option and none of wich worked, so i brought 4 second hand hubs and outer C.Vs, hope this helps.

Posted on Sep 03, 2009

  • 38 Answers

SOURCE: front prop shaft on a 2004 polaris Atv

the best way to remove it by using a air chiping gun
if you do not have one a punch and hammer will work

Posted on Oct 01, 2009

nova2nv
  • 197 Answers

SOURCE: Ref: Stihl FS46 string trimmer. Broken Flex shaft.

Remove orange sheild,remove single screw holding head in shaft then grab head with pliers and twist side to side until complete head is free.You should then be able to grab part of shaft.On power head loosen screws {about one turn each} that hold two white case halves near trigger,I think there are four,then there is a single torx screw on the bottom of lower case half in the middle that must be taken out to allow tube to be removed.Romove flexshaft from top.Check 4 plastic burnt to flexshaft,if there is you must replace tube liner as well,usally around bent part of tube the liner will go bad.

Posted on Nov 28, 2009

  • 1 Answer

SOURCE: Service manual for a 2006 500 Polaris Sportsman HO

I have a 2006 Sportstman 500HO ATV, EFI. Sometimes it will run 100% correct, other times it will start, idle fine but then when giving it throttle will will start to surge almost like it's hitting a rev limited. Sometimes it will backfire and stall. I already replaced fuel filter, flushed the fuel lines and gave it fresh gas and installed a new spark plug, but no good. I also checked the throttle switch and it's not making contact to stall it. I download the service manaul and tested each sensor and they tested fine which is probablt why I get no check engine light.
This ATV is mainly used to plow snow in my driveway, no salt. It's used around my property but very lightly. It's still as clean as it was when I bought it and it doesn't have but about 40 hours on it.
Polaris 500 HO EFI 4x4 ATV: Vin# 4XAMH50A56B707664 purchased 6-8-2006

gtopercy@comcast.net

Posted on Jul 15, 2010

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How do I replace a starter on a 2004 500 Polaris ATP


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Spark plug gap for a Polaris sportsman 500 year 2010


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Just bought this bike had no manuals with it I need to know about checking and changing oil


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Dec 21, 2015 | Polaris 2011 Sportsman 500 H.O

2 Answers

What courses it to back fire when i back off


Most backfires are caused by improper mixture settings on the carburetor.

Apr 02, 2015 | Polaris 2010 Sportsman 400 H.O

2 Answers

2013 Polaris 550 sportsman. Idles about 1500 have to take it to 3000 before it moves. Why


Probably worn clutch rollers but could be a worn belt I would change the belt first

Jul 19, 2014 | Polaris 2013 Sportsman 550 EPS

1 Answer

My 2001 sportsman 400 will not go over 20mph what should I do?


replace fuel filter. check spark plug. fuel has waste in it bad fuel maybe.. has it been setting a long time. remove sediment bowl from carb. should at least drain the carb and catch the fuel from the drain. examine fuel caught for bubbles in bottom of fuel container. air filter clean? adj timing ? does it smoke when running? backfire? choke off ?

Jul 13, 2014 | Polaris 2011 Sportsman 400 H.O

1 Answer

My 2010 polaris 500 ho dies when i let off the gas


Turn idle adjustment up, if stalling persist remove and clean carburetor.
Check the attached links,Manuals and guides, Good luck with your Bike
"I hope this helped you out, if so let me know by pressing the helpful button. Check out some of my other posts if you need more tips and info."

ATV TROUBLESHOOTING AND MAINTENANCE
Service Manuals for Download in PDF
ATV Service and Repair Manuals

Feb 03, 2014 | Polaris 2010 Sportsman 500 H.O

1 Answer

Atv transmission


sounds like the connecting rod on the crankshaft.
i would inspect the primary clutch first before an engine teardown. Sometimes the engine shifts on the engine mounts and the clutch hits the cover, also check to make sure belt is not slapping around in cover.

Jun 15, 2013 | Polaris 2005 Sportsman 500 H.O

1 Answer

Low power


is your belt contaminated with oil . sounds like its slipping take of belt cover and inspect belt and crank seal , clutch seal.on engine

May 29, 2013 | Polaris 2008 Sportsman 400 H.O

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