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I WOULD LIKE TO KNOW WHERE ALL THE FUEL LINES GO FROM FUEL PUMP TO CARBURETOR TO PETCOCK ON A LATE MODEL 2004 POLARIS SPORTSMAN 500 HO

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  • Polaris Master
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Should be petcock to pump, pump to carb, carb to engine.. and you have a vacuum line that makes the pump work ..usually from carb/intake to pump.

Posted on Jun 11, 2019

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Posted on Jan 02, 2017

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brandonli42040
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SOURCE: How to turn up idle on 2013 polaris sportsman 500 ho

follow ur throttle cable down to cars there should be a plastic screw close to cable to adjust idea but with polaris that screw can be hard to find with all the plasticc they put in way but if u can see carbs easy enough u will see the idle screw

Posted on Feb 11, 2014

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How do I replace a starter on a 2004 500 Polaris ATP


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1 Answer

Spark plug gap for a Polaris sportmans 500 a 2010 year


0.028

http://www.polarisatvforums.com/forums/atv-repair-maintenance/14769-spark-plug-gap.html

BKR6ES(STOCK#6364) regular, or IRIDIUM BKR6EIX(STOCK#6418).Gap setting is .028.
That plug is used on all 500 HO from 2000-2011 Sportsman Models.

http://www.polarisatvforums.com/forums/atv-repair-maintenance/40754-500ho-ngk-spark-plug-number.html

http://www.ngksparkplugs.ca/results-motorcycles.cfm?model=empty&enginesize=500&make=POLARIS&apptype=ATV

Here is your manual. Spark Plug page 93. Page 123 says
Spark Plug / Gap NGK BKR6E / .035 in. (0.9 mm)

Different plug (E rather than ES) and gap. check the plug that came out.

http://cdn.polarisindustries.com/polaris/common/parts-manuals/9923420r01_lo_res.pdf

Jul 10, 2016 | Polaris 2004 Sportsman 500 H.O

2 Answers

Just bought this bike had no manuals with it I need to know about checking and changing oil


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Polaris Sportsman 500 HO Owner's Manual - ManualsLib

www.manualslib.com > ... > Offroad Vehicle > Sportsman 500 H.O.
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Dec 21, 2015 | Polaris 2011 Sportsman 500 H.O

2 Answers

Why will the cooling fan on my 500 sportsman not turn on .?


I have a 2001 polaris sportsman 500 H.O. I have replaced the fan and the thermial fan switch,and checked the thermostat. Everything is either new or works there are no bubles in the coolant when its running I am running out of opptions . If I unplug the thermal fan switch and plug a jumper wire in the fan will run. I thought the new switch was bad and I tested it and it is good

Sep 13, 2014 | Polaris 2004 Sportsman 500 H.O

1 Answer

I have a 2004 polaris sportsman 500 when it gets hot it cuts off and back fires


Does the cooling fan ever run when the engine is hot? If not, you may have a problem with the fan thermostat.

For the record, spray carburetor cleaner does no good if it's sprayed on the outside of the carburetor with the engine running. That's not what it's for.

Jul 29, 2014 | Polaris 2004 Sportsman 500 H.O

1 Answer

I have a 2004 polaris sportsman 500 when it gets hot it cuts off and back fires


sounds like the coil is weak or the electronic spark box is goin fuel filter been changed ?right gap on the Plugs? need more imfo on it to do more thks

Jul 29, 2014 | Polaris 2004 Sportsman 500 H.O

1 Answer

My 2010 polaris 500 ho dies when i let off the gas


Turn idle adjustment up, if stalling persist remove and clean carburetor.
Check the attached links,Manuals and guides, Good luck with your Bike
"I hope this helped you out, if so let me know by pressing the helpful button. Check out some of my other posts if you need more tips and info."

ATV TROUBLESHOOTING AND MAINTENANCE
Service Manuals for Download in PDF
ATV Service and Repair Manuals

Feb 03, 2014 | Polaris 2010 Sportsman 500 H.O

1 Answer

Willn't stay running


check in ignition system.something heating up.

May 22, 2013 | Polaris 2004 Sportsman 500 H.O

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