20 Most Recent 2006 Suzuki RMZ 450 Questions & Answers


Hi, Anonymous and the usual suspects are:
1. Fuel tank empty.
2. The fuel tank has old dead gas.
3. Fuel tank bottom contaminated with ethanol sludge, dirt, water, rust, etc.
4. Fuel supply valve/petcock turned off.
5. Fouled spark plugs.
6. Engine flooded as a result of overuse of the choke.
7. Vacuum hose to the fuel supply valve/petcock disconnected, broken, cracked, or pinched.
8. Fuel valve/petcock or filter clogged.
9. Fuel line to carburetor or throttle body pinched, kinked or blocked.
10. Carburetor float stuck.
11. Fuel injectors clogged.
12. Fuel injectors stuck open.
13. Quick disconnect check ball stuck.
14. Compression below 75 PSI.
15. A stuck-bent-burnt valve.
16. Improper valve clearance (too tight)
17. Severely discharged or a damaged battery should have 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a cursory reading of 12.5 volts or more but little or zero amperage the battery is faulty and must be replaced, AGM batteries fail in this scenario more so than lead-acid batteries.
18. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
19. Loose or corroded wire connection at the coil or plug between ignition sensor and ECM module.
20. Spark plug cables in bad condition and shorting check for spark leakage in the dark, cable connections are loose or connected to the wrong cylinders.
21. Ignition timing incorrect due to a faulty ignition coil, ignition module or MAP, CMP, CKP, O2, TPS, ETP, IAC sensors.
22. Faulty neutral, clutch, kickstand safety switch.
23. Faulty fuel pump or fuse or relay.
24. Faulty or corroded run/stop switch.
25. Tilt sensor needs a reset.
26. Security system not disarming alarm needs a reset.
27. Check for engine trouble codes.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/452078-my-rmz-450-wont-start
What To Do If Your Motorcycle Doesn Start
https://www.slideshare.net/dkjmmdksjmed/2005-suzuki-rmz450-rmz-450-service-repair-manual
https://www.partsfish.com/page/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2006 Suzuki RMZ... | Answered on Jun 30, 2019


Hi, Boshart60 for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/896957-2005-rmz-timing-marks
https://www.youtube.com/watch?v=3UdkHPg78B0
https://www.manualslib.com/manual/896004/Suzuki-Rm-Z450.html
https://www.partsfish.com/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2006 Suzuki RMZ... | Answered on May 15, 2019


Hi, Crg450honda and the usual suspects are:
1. Throttle cables not properly adjusted.
2. Idle screw adjusted too low.
3. Air-fuel mixture screws not properly adjusted.
4. Pilot jet clogged.
5. Pilot jets too small.
6. Clogged air filter.
7. Faulty choke.
8. Multi carburetors not in sync.
9. Carburetor float needle valve stuck.
10. Fuel not getting to the carburetor.
11. Slide stuck in the carburetor.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/877983-rmz-450-wont-idle-no-matter-what
https://www.youtube.com/watch?v=lm5Q-ptX3sE
https://www.manualslib.com/manual/896004/Suzuki-Rm-Z450.html
https://www.partsfish.com/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2006 Suzuki RMZ... | Answered on May 01, 2019


Hi, Anonymous and the usual suspects are:
1. Severely discharged or a damaged battery should have 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a preliminary reading of 12.5 volts or more but little or zero amperage the battery is faulty and must be replaced, AGM batteries fail in this scenario more so than lead-acid batteries.
2. Failed alternator/generator and or voltage regulator.
3. Loose or corroded battery terminals and or cables especially the "NEGATIVE" cable, look for loose, corroded, or broken connectors inside the cable harness at "BOTH" ends.
4. A failed main circuit breaker or ignition switch, check for loose connections and continuity.
5. Failed system and or ignition relay, check for continuity.
6. Failed ignition coil, stator, magneto, ignition/electronic module.
7. Failed CKP, CPS, CMP, MAP, TPS, or BAS sensor, corroded, loose or broken wire connector pins/sockets.
8. Throttle cables and or idle speed improperly adjusted hot idle speed should be 950 RPM to 1000 RPM.
9. Faulty neutral, side stand or clutch lever safety switch.
10. Faulty or corroded kill switch.
11. Accelerator pump damaged or not working.
12. Water or dirt in the fuel system, carburetor or filter.
13. Restricted, blocked or kinked fuel line.
14. Fuel tank empty.
15. The gas cap is not venting properly or fuel tank venting system blocked, loosen the gas cap and go for a test ride.
16. A failed fuel pump, pressure regulator and or fuel injectors.
17. Vacuum line from the intake manifold to petcock broken, cracked, or not attached, carburetor vent line plugged.
18. Needle and seat stuck closed in the float bowl.
19. Petcock clogged or damaged.
20. Lean angle switch is faulty or needs adjustment.
21. Catastrophic engine failure, perform a compression test.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/1097673-rmz-450-2006-stalls-after-2-min-and-hard-to-start
2010 YZ450f starts but soon stops bike stalls FOUND ANSWER
http://www.crservice.dk/Suzuki%20cross/RM-Z450/RM-Z450K8_01A.pdf
https://www.partsfish.com/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2006 Suzuki RMZ... | Answered on Apr 30, 2019


Hi, Toptank_1996 the vast majority of service, parts fiche, and owners manuals on the internet are "FREE" to download and all service manuals contain wiring diagrams in the back pages. The rest usually charge a modest fee of $15 and there is a handful of obscure, rare, obsolete, and very old models that are no longer or never were available and some were never printed in English. The Indian and Philippine markets are usually in E-book format only, for these rare occasions I shall look on eBay and find the cheapest one available. Most of the manuals will cover your exact make, model, and year otherwise one will be provided that comes as close as possible to your bike and will have most of the same info that an exact manual would have. If there is no $ sign after the manual link it is free to download.
To download your manual for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://www.manualslib.com/manual/896004/Suzuki-Rm-Z450.html
https://www.partsfish.com/page/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki
https://bikez.com/motorcycles/suzuki_rm-z_450_2006.php
https://en.wikipedia.org/wiki/Suzuki_RM_series

2006 Suzuki RMZ... | Answered on Apr 19, 2019


Hi, Mark for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://www.google.com/search?q=Idle+screw+location+2006+Suzuki+RMZ+450+R&tbm=isch&source=univ&sa=X&ved=2ahUKEwiH6Inu0dDhAhVFj1kKHd6NBz8QsAR6BAgHEAE&biw=1366&bih=625
https://www.youtube.com/watch?v=lm5Q-ptX3sE
Suzuki RM z450 Owner Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2006 Suzuki RMZ... | Answered on Apr 16, 2019


Hi, Brianwats635 for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/896957-2005-rmz-timing-marks
https://www.youtube.com/watch?v=3UdkHPg78B0
Suzuki RM z450 Owner Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2006 Suzuki RMZ... | Answered on Apr 15, 2019


Hi, Anonymous for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://www.google.com/search?q=Timing+mark+location+2006+Suzuki+RMZ+450&tbm=isch&source=univ&sa=X&ved=2ahUKEwi4sOe8jszhAhVLvFkKHRb7DSIQsAR6BAgIEAE&biw=1440&bih=757
https://www.youtube.com/watch?v=ZMETuxeQOzA
https://www.manualslib.com/manual/896004/Suzuki-Rm-Z450.html
https://www.partsfish.com/page/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2006 Suzuki RMZ... | Answered on Apr 13, 2019


Hi, Anonymous the vast majority of service, parts fiche, and owners manuals on the internet are "FREE" to download and all service manuals contain wiring diagrams in the back pages. The rest usually charge a modest fee of $15 and there is a handful of obscure, rare, obsolete, and very old models that are no longer or never were available and some were never printed in English. The Indian and Philippine markets are usually in E-book format only, for these rare occasions I shall look on eBay and find the cheapest one available. Most of the manuals will cover your exact make, model, and year otherwise one will be provided that comes as close as possible to your bike and will have most of the same info that an exact manual would have. If there is no $ sign after the manual link it is free to download.
To download your manual for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://www.manualslib.com/manual/896004/Suzuki-Rm-Z450.html
https://www.partsfish.com/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki
https://bikez.com/motorcycles/suzuki_rm-z_450_2006.php
https://en.wikipedia.org/wiki/Suzuki_RM_series

2006 Suzuki RMZ... | Answered on Mar 30, 2019


Hi, Anonymous for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/896957-2005-rmz-timing-marks
https://www.youtube.com/watch?v=3UdkHPg78B0
https://www.manualslib.com/manual/896004/Suzuki-Rm-Z450.html
https://www.partsfish.com/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2006 Suzuki RMZ... | Answered on Mar 30, 2019


Hi, Mark your motorcycle is a high-performance dirt bike designed to run flat out that being said if you are strolling down some scenic trail at a slow speed or letting the bike idle for a few minutes your header pipe will turn cherry red, why you ask? It is not a street bike, it is designed for competition and weight is a major factor all necessary components are of the smallest and lightest design necessary to maintain performance under extreme conditions ie. small radiator and inside frame oil reservoir that doesn't get cooled, the majority of your riding needs to be at high speed. For more information about your issue and valuable "FREE" downloads that you will need please click on the links below. Good luck and have a nice day.
Header pipe getting glowing red RM 450
Exhaust pipe glows red hot
http://supermoto.by/article/45/Suzuki_Rmz450_Service_Manual_Repair_2009.pdf
OEM parts for Suzuki
http://mybikemanuals.com/suzuki

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2006 Suzuki RMZ... | Answered on Nov 02, 2016


try running with just water. Anti freeze lowers the boiling point while raising the freezing point.

2006 Suzuki RMZ... | Answered on Oct 20, 2015


make sure chain is tight enough

2006 Suzuki RMZ... | Answered on Feb 06, 2013


The seal in the water pump has gone bad and is letting water get into the oil. The oil turns grey when water gets emulsified with the oil. The pump will need a new seal, "O" ring and gaskets. Go to this website to see an exploded view of the pump assembly; www.babbittsonline.com tombones49_289.gif

Suzuki XTC 125... | Answered on Sep 11, 2011


if the battery is more than a few yrs old its probably no good. check charged voltage . it should be at least 12.4 volts at rest. after its charged up. if not time for a new one.

Suzuki... | Answered on Oct 20, 2019


What cc is it ?

Suzuki... | Answered on Oct 01, 2019


Go to Google and type 85 Suzuki murader Factory service manual PDF download. Look for a sight called manuallib. Factory service manuals are free online for bikes of you know where to look it will detailed description with pics on what you need to know.

Suzuki... | Answered on Sep 29, 2019


Hi, Frank and the usual suspects are:
1. Severely drained or faulty battery.
2. Faulty regulator/rectifier or high output coil.
3. Faulty power valve, solenoid or installation.
4. Clogged air filter or exhaust.
5. Cracked or incorrect float level.
6. Float needle is not seating.
7. Faulty reed valve.
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
https://thumpertalk.com/forums/topic/1024676-rm125-cant-rev-into-powerband/
https://singletrackworld.com/forum/topic/motorcycle-wont-rev-above-3500-rpm-please-help/
http://www.crservice.dk/Suzuki%20cross/RM125/RM125K7_01A.pdf
https://www.partsfish.com/page/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki/

Suzuki... | Answered on Sep 26, 2019


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Suzuki... | Answered on Sep 23, 2019


I’d guess the gas is bad first, either old or there’s water condensation in the tank. Drain it, you may to drop the bowl off the carburetor and clean it.

Suzuki... | Answered on Sep 16, 2019

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