Polaris 2005 Sportsman 500 H.O Logo

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Anonymous Posted on Jun 15, 2013

2005 polaris sportsman 500 clicks fast only in gear and moving. What could it be?

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Tommy Pollock

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  • Contributor 28 Answers
  • Posted on Nov 16, 2013
Tommy Pollock
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Joined: Oct 08, 2008
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Check your u joints or CV joints. Does the clicking speed up when the ATV speeds up? does it click worse when turning? Is there a stick or something jammed up in there somewhere?

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1999 Polaris Sportsman 500. I have fuel leaking from the tank fitting that the hose to the fuel shutoff goes. When I try to tighten it, it leaks more. Any suggestions?

Question edited for clarity.
Question moved to a Polaris Category.

Normally, you would just drain the tank, remove the fitting and replace the gasket. I don't see a gasket though, unless it is just a standard O-ring. That is the way to do it though.

https://www.google.com/search?q=1999+polaris+sportsman+500+fuel+tank+gasket

https://www.google.com/search?q=1999+polaris+sportsman+500+fuel+tank+leaking+from+bottom

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1999 Polaris Sportsman 500. Why will it not turn off please?

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It is a known issue. You likely need a new switch, they burn the contacts with prolonged use.

https://www.google.com/search?q=1999+Polaris+Sportsman+500.+Why+will+it+not+turn+off

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Primary or Secondary Clutch issues.

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Atv transmission

sounds like the connecting rod on the crankshaft.
i would inspect the primary clutch first before an engine teardown. Sometimes the engine shifts on the engine mounts and the clutch hits the cover, also check to make sure belt is not slapping around in cover.
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