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Lift the hood. Remove the cover on the fuse relay box located on the driver's side fender well. Remove the fuel pump relay from the box. A diagram on the box cover identifies the relays.
take the belt off, unbolt it, take it off, scrape the old gasket off, replace the gasket and the pump with a new one, and put the belt back on make sure you top the fluid off and bleed the air out of the system when you are done
http://partimages.genpt.com/largeimages/618434.jpg (copy and paste in your address bar)?
If so that is called the plenum gasket, or intake plenum gasket. There are available aftermarket, places like NAPA should have or be able to get them. It is a common gasket to replace because of the necessity to remove the plenum to do a tune-up. NAPA gets about $7 for the gasket.
No, the baffle plate is the gasket...if it's not in bad shape put some red Permatex around the block, install the baffle,and oil strainer, then apply the permatex around the oil pan and install.
Kia Sportage 1998-02
Water Pump - Removal & Installation
Before servicing the vehicle, refer to the precautions at the
beginning of this section.
Drain the cooling system.
Remove or disconnect the following:
Negative battery cable
Lower splash shield
Upper and lower radiator hoses
Coolant reservoir tank hose
Fresh air duct
Fan and shroud
Loosen the alternator mounting and adjusting bolts
Alternator belt
Fan pulley and bracket
Upper and lower timing belt covers and turn the crankshaft until
No. 1 cylinder is at Top Dead Center (TDC).
Loosen the tensioner lockbolt and pry the tensioner away from the
belt
Timing belt
Loosen the tensioner bolt
Water pump
Tensioners from the water pump
To install:
Fig. Exploded view of the water pump mounting
Clean the surface of any old gasket material.
Install or connect the following:
Tensioners on the water pump
Water pump and gasket. Torque the bolts to 19 ft. lbs. 25 Nm).
Timing belt
Loosen the tensioner lockbolt and allow the tensioner to rest
against the belt. Torque the tensioner lockbolt to 32 ft. lbs. (43 Nm).
Upper and lower timing belt covers
Fan bracket assembly and fan pulley
Drive belt
Cooling fan and shroud
Position the radiator and torque the bracket bolts to 89 inch lbs.
(10 Nm).
Torque the shroud bolts to 89 inch lbs. (10 Nm) and torque the
alternator adjusting and mounting bolts
Position the fresh air duct over the radiator and tighten the
retaining bolt 89 inch lbs. (10 Nm)
Radiator hoses and tighten the clamps
Lower splash shield
Negative battery cable
Fill the cooling system.
Start the vehicle and bring the engine to operating temperature.
Check for leaks and repair if necessary.
Rusty is from running a bad or no mix of coolant. (PH level is off) You may have a water pump that has corroded impellers, and can't move the coolant as well any more. I would start by making sure to flush the engine block again, and make sure you flush water through every possible hose, and where you can get at it.
I have replaced several water pumps on different makes but not on a KIA. I recommend you don't learn how to fix it from the internet! Buy a repair manual at the parts store. Best $25 you'll ever spend. Good luck!
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