Cars & Trucks Logo
Robert Lemon Posted on Oct 03, 2008
Answered by a Fixya Expert

Trustworthy Expert Solutions

At Fixya.com, our trusted experts are meticulously vetted and possess extensive experience in their respective fields. Backed by a community of knowledgeable professionals, our platform ensures that the solutions provided are thoroughly researched and validated.

View Our Top Experts

2004 Chevrolet Silverado Heater/AC Blower on without Ignition ON

2004 Silverado Heater/AC Blower on WITHOUT the Ignition Switch ON. Is there a Relay in this circuit? If so, where is it located? None of the under hood relays are identified as controlling the Heater/AC Blower. Have previously replaced both the Blower Motor and twice the Resistor module. Where can I find a schematic for this circuit? What specific color wire is associated with High Speed only? From reading the other difficulties on this site, I find you state that the Resistor is only used for Lower Fan Speeds. Last time the Resistor failed I had no Blower speeds and a Dead Blower Motor. Vehicle was purchased new and this circuit and components seem to be a group of recurring problems. Is the Fan Speed Switch the culprit? The Blower was definitely OFF last evening when I parked it for the night. When I went out to use the Truck today, the Blower was running as I walked up to the truck.

Sign me: Rapid Robert
[email protected]

  • 4 more comments 
  • Robert Lemon Oct 04, 2008

    keemo68

    I fully appreciate your insight and thank you for any help you can provide.

    Apparently you are unfamiliar with a 2004 Chevrolet Silverado. First it has 5 Blower speeds and Dual Temperature Controls. A/C is Standard Equipment. I am very much aware of the location of the Fuse in the Left side of the Dashboard. There are also many other Electronic modules due to the "Maintained Accessory Power" circuitry. I would think that a Short Circuit in the Harness and/or Connectors may be a remote possibility but, I suspect that the problem is more than likely another defective Resistor Module. 12 Volts is always present on one lead to the Resistor module as it feeds back to the Speed Control Switch. The Switch positions 1-5 then determines how many resistors are placed in Series to select any fan speed. Speed 0 is open circuit when everything is functioning normally. This is why I suspect the Resistor Module is now defective.


    Rapid Robert


  • Robert Lemon Oct 04, 2008

    Chevrolet Silverado, GMC Sierra, etc. Heater A/C (Manual A/C) Blower running on High Speed with Ignition OFF.

    For whatever it is worth, the following link will lead you to an insightful article for trouble shooting this problem.

    http://sparkysanswers.blogspot.com/2008/...

    This article is very clear and concise and describes how to test for the problem. In this case the Resistor Module also contains a Relay which is obviously Welded Closed and the Blower runs at High Speed regardless of the Ignition Switch being On or OFF.

    Rapid Robert


  • Robert Lemon Oct 06, 2008

    Dear keemo68,

    You state "that there is no relay for the heater fan". That is incorrect! The relay is located within the Resistor Module and is utilized for the Highest Blower speed only. The problem has now been diagnosed to be a sticky relay. This condition was apparent only if High Speed was selected and the Ignition switch was then turned off.

    Three possibilities exist as follows: 1). Broken Spring to return the relay to Normally Open upon de-energization, 2).Residual Magnetism holding the relay closed, 3). or a deteriorated contact which effectively is welded closed. One thing is certain, the engineers that designed this module should have inverted the Relay so that if it fails the contact would be held OPEN by gravity.

    Upon carefully examing another defective Resistor module one will find the Relay is mounted with the contact on top when the module is mounted to the heater housing. If the return spring is broken or has come off, then gravity will close the contact completing the circuit. When I do replace the Resistor Module, I will disect it and forward the exact cause to "FIXYA".

    Rapid Robert

  • Anonymous Mar 12, 2014

    replaced fan resistor now all speeds are high blower

  • Anonymous Mar 24, 2014

    Blower motor does not run

  • Anonymous Mar 28, 2014

    where is heater resistor located excaty

×

3 Answers

Anonymous

Level 3:

An expert who has achieved level 3 by getting 1000 points

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

President:

An expert whose answer got voted for 500 times.

  • Master 1,263 Answers
  • Posted on Oct 04, 2008
Anonymous
Master
Level 3:

An expert who has achieved level 3 by getting 1000 points

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

President:

An expert whose answer got voted for 500 times.

Joined: Aug 27, 2008
Answers
1263
Questions
3
Helped
683136
Points
4577

There is no relay for the heater fan it's a 15 amp fuse and is on the accessories circuit. the reostat is responsible for all 3 speeds .with the key off there should be no voltage to the blower motor whether the fans speed fan switch is on or off. the fuse will be located in the fuse paneleither on the drivers left side in the dash or underneath the dash in the fuse block. you have a short in the harness that is under the dash and most likely it's a bad plug on the harness. your going to have to do some searching but that's where the problem short is... please rate

Anonymous

Level 1:

An expert who has achieved level 1.

Mayor:

An expert whose answer got voted for 2 times.

  • Contributor 1 Answer
  • Posted on Nov 22, 2008
Anonymous
Contributor
Level 1:

An expert who has achieved level 1.

Mayor:

An expert whose answer got voted for 2 times.

Joined: Nov 22, 2008
Answers
1
Questions
2
Helped
8450
Points
3

Where is the heater blower resistor located in a 2004 Silverado 1500?

Ad

Anonymous

Level 1:

An expert who has achieved level 1.

MVP:

An expert that got 5 achievements.

Governor:

An expert whose answer got voted for 20 times.

Hot-Shot:

An expert who has answered 20 questions.

  • Contributor 41 Answers
  • Posted on Nov 29, 2009
Anonymous
Contributor
Level 1:

An expert who has achieved level 1.

MVP:

An expert that got 5 achievements.

Governor:

An expert whose answer got voted for 20 times.

Hot-Shot:

An expert who has answered 20 questions.

Joined: Oct 22, 2008
Answers
41
Questions
1
Helped
56549
Points
74

The blower motor control module is shorted under right side of instrument panel next to blower motor replace and it will fix

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

0helpful
1answer

Fuse to heater keeps blowing

Is this fuse also feeding power to something else that is sucking too much power? when it has blown, what else stops working, because there is no power to it? is it dash lights?, the stereo?, any other thing?
2helpful
1answer

Heater and ac not blowing at all

The first thing i would check is the heater blower motor for power.If the blower motor has power then pull and wiggle on the blower motor resistors pigtail or connector but make sure the heater and fan motor and the ignition switch are turn on so you can here if the motor comes on. A lot of times these blower motor resistors get hot enough to melt the connector causing it to loose its connection.
0helpful
1answer

2000 chevrolet silverado blower motor runs high speed with ignition switch off.

must be a stuck relay in fuse box, remove relays one at a time until blower shuts off, or look on cover of fuse box for legend
0helpful
1answer

The heater blower is running without the key being in the ignition. Is it the relay or what??

Your A/C power module is bad. It's located underneath the hood underneath the firewall. check blower motor fuse
0helpful
1answer

Ac blower does not come on till level 4

It is a blower resister module ,located near the blower motor that is bad.
8helpful
2answers

2004 Silverado 2500HD Crewcab - Heater/AC fan only works on Hi number 5. I suspect the switch bad. Anyone else have the problem?

This will not be the switch itself it will be the blower motor resistor itself.These vehicles have had a notorious tsb for these resistors doing this.This resistor is located right next to the blower motor on the evaporator box.It's on the pass front side right below the dash.I hope I could help...rate me accordingly
1helpful
1answer

A/c fan blows without car turned on or key in ignition

Either you have connected your wiring incorrectly, recheck all of your wiring connections, Or the power supply for the fan is coming straight from the battery instead of running through the switched relay, most likely the relay is stuck closed allowing the fan to stay on.
2helpful
1answer

2004 Chevy Silverado Heater Switch

It could be the switch or your blower motor resistor.
1helpful
2answers

Chevrolet Astro -89 electrical diagram

nowhere, you have to buy one for 8.00
0helpful
1answer

Relay/resistor heater blower

There are two fuses for the fan. One is probably a 20 Amp in the fuse panel in the cab and marked "Heater". or "Heater/AC" The second is under the hood may be marked Heater, Blower, or Fan and should be 30 Amp. The one in the cab supplies switched 12 volts to the fan speed switch. The one under the hood supplies the 12 volts to the relay. The relay is normally energized by the 12 volts through the 20 Amp fuse in the cab and through the switch. I think you find that the fan has the normal speeds except for missing HI with the underhood fuse removed, and will turn off with the ignition that way. There is no hazard in operating it that way but you may want to replace the resistor/relay assembly before it gets too cold. The relay is a pretty trouble free device in most cases, maybe you can find a deal on a good one at a junkyard.

The whole idea with the relay under the hood started back in the Sixties believe it or not. There is considerable voltage drop in the wiring between the fan switch and the blower fan motor. By adding the relay under the hood right next to the motor, the voltage drop was reduced, both by the shorter wire, and by using heavier wire to boot. The motor gets really close to the full system voltage when the relay is closed. In your case where the relay keeps the fan running, it can drain a battery rather quickly too!
Not finding what you are looking for?

8,460 views

Ask a Question

Usually answered in minutes!

Top Chevrolet Experts

ZJ Limited
ZJ Limited

Level 3 Expert

17989 Answers

john h

Level 3 Expert

29494 Answers

Thomas Perkins
Thomas Perkins

Level 3 Expert

15088 Answers

Are you a Chevrolet Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...