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Posted on Jun 13, 2017

Melted the air bag plug to the clockspring.

I bought a 2001 zx2 that was in a minor front end crash over 5 years ago but the air bag were never replaced. I purchased a new drivers & passenger air bag, the passenger side went in fine no problems with that side replacement but when I replaced the drivers side air bag the plug that was taken out of the old drivers side air bag/ clock spring was so melted it will not fit in the replacement air bag/ clock spring. How can I replace the melted plug properly?

5 Related Answers

Anonymous

  • 51 Answers
  • Posted on Oct 08, 2008

SOURCE: suspension groans when making a left turn

sometimes the noise is in the steering wheel the plastic is rubbing together causing that sound.

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Anonymous

  • 373 Answers
  • Posted on Jan 15, 2009

SOURCE: mustang airbags

Hi....
On your question, The AIR BAGS will fit. on the screw and the space, because they look the same.
But will Not work. The connectors are a little different.
And the Ressistance is different and 95 and 00.
The Important. On 1998 ford change the Airbag Software, mean the Resistance on the Air bags before 1998 is different that 1998 and UP. Caalled Second Generation AIR BAG System. The Air bag Light will be ON . If you put the 95 on a 00 vehicle.

Ok... I hope this help on your question.
Thank you for use fixya...

gerry bissi

  • 4390 Answers
  • Posted on Mar 12, 2009

SOURCE: replace cigar lighter zx2 2001

here's picture. Looks like it unscrews.

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Anonymous

  • 58 Answers
  • Posted on May 06, 2009

SOURCE: my rear air suspension doesnt air up

It sounds to me like you have a hole or cracks in your airbag. The dealership typically diagnoses it as the compressor but that is only to keep you coming back and wasting more money on something that will never truly be fixed. The Compressor is the problem but the airbags are bad as well. When the air bag has a hole or leak in it the compressor has to work extra hard because it is like blowing up a balloon with a hole in it. Therefor the airbag will kill the compressor. It sounds like this is what happened. I would recommend going to strutmasters.com and taking a look at our conversion kits. these convert you from the airbag to a powder coated American made steel coil spring that is guaranteed to last the life of the car. This is a PERMANENT fix and ALOT cheaper than going to the dealership. I added the link below so you can check it out. http://www.strutmasters.com/ford-suspension-parts-s/75.htm I hope I was of some help Good Luck!!!

Anonymous

  • 92 Answers
  • Posted on Sep 24, 2009

SOURCE: disarm and remove ford expedition air bags

Remove the negative cable from your car battery before replacing car air bags

Deactivate the air bag by removing the air bag fuses. Look in your car owners manual to locate the fuses

Unscrew steering column paneling and remove the airbag bolts on the back side of the steering wheel. Pull out the airbag until you see the back side and unplug the wires

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My 2004 buick ranier says service air bags the scan says driversside deployment sensor openwhat does this mean and is it real expensive to fix

It means that the ECM thinks the air bag has deployed. Your air bags will not protect you in a crash until this is fixed. I'm not sure if the deployment sensor has a dedicated line on the clockspring ribbon or not. The reason is, that the clockspring is the usual suspect for air bag codes. Since the deployment sensor is not accessible, I would have a professional look at it. Alternatively, some black tape over the air bag light and drive carefully.
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After crash air bag liite is on 1995 chevy lumina need toplug in used air bags

Nothing will happen including air bag operation in the future. Air bag system is disabled by the computer any time the light is on. Probably have damaged sensor wires or sensor in the front due to previous front end damage. If a body shop repaired your car, take it back and demand they fix your car properly as this is part of the job.
NOTE: Before installing the air bags be sure to disconnect the battery "and" remove the air bag fuse and wait at least 3 minutes before working with the system. Safety first !!!12_24_2012_6_19_01_pm.png
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Ford focus 2004 air bag light flashing sequence meanings

Has the vehicle been in a crash or minor accident recently? Have you installed any amps or anything under the seats? Are seatbelt tensioners working properly? These are typical issues.
Here is a list of airbag codes:
Air Bag Fault Code Table
AIR BAG DIAGNOSTIC MONITOR FAULT CODE PRIORITY TABLE
Priority Code Component/Fault Description
Highest -- No Air Bag Lamp - Inoperative Lamp Circuit or No Ignition Voltage to Diagnostic Monitor
' -- Continuous Air Bag Lamp - Diagnostic Monitor Disconnected or Inoperative
' 12 Low Battery Voltage
' 13 Air Bag Circuit or Crash Sensor Circuit - Shorted to Ground
' 21 Safing Sensor - Not Mounted on Vehicle Properly
' 22 Safing Sensor Output Circuit - Shorted to Battery Voltage
' 23 Safing Sensor Input Feed/Return Circuit Open
' 24 Open in Circuit 944B or Low Resistance in Crash Sensor(s)
' 32 Driver Side Air Bag/Safing Sensor Circuit - High Resistance or Open
' 33 Pin 7 Not Grounded at Diagnostic Monitor
' 34 Driver Side Air Bag/Safing Sensor Circuit - Low Resistance or Shorted
' 35 Low Resistance Across Pins 8 and 9 at Diagnostic Monitor
' 41 Crash Sensor Circuit - High Resistance or Open
' 44 RH Crash Sensor - Not Mounted to Vehicle Properly
' 45 Center Radiator Crash Sensor - Not Mounted to Vehicle Properly
' 46 LH Crash Sensor - Not Mounted to Vehicle Properly
' 51 Diagnostic Monitor Internal Thermal Fuse - Blown and Short to Ground No Longer Exists
' 52 Backup Power Supply - Voltage Boost Fault
' 53 Internal Diagnostic Monitor Fault
Lowest -- Rapid Continuous Flashing of Air Bag Lamp - All Crash Sensors Disconnected
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My ex husband was in a roll over car accident in his 2006 ford fusion going 70 mph and his air bags didnt deploy. is there a recall on those or does he have a possible case for his injuries?

Front air bags are not designed to deploy in side impact, rear impact or rollover crashes.There are several reasons why your air bag may not have deployed during a crash. The first reason is that perhaps your crash is not the type of accident where air bag deployment would be helpful. For frontal air bags, this includes many, but not all, side impacts, rear impacts and rollovers. This category also includes minor accidents in which the driver and front passenger (if there was one) did not suffer any significant injuries requiring medical treatment. Many people do not realize there are a lot of side air bags that do not deploy during a rollover accident, even when the vehicle rolls onto its side. That is because those side air bags do not include an appropriate crash sensor that can detect rollover crashes.
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Airbag light is on horn is not working what to do

Hi, odds are your clockspring has broken. You'll have to remove the steering wheel to access the clockspring, which will require the use of a steering wheel puller. I have pasted procedures below from autozone.com. After removing the airbag and before removing the steering wheel, you can verify that the clockspring has failed, if desired, by testing the continuity of the wires from the airbag to the bottom of the steering column. Please let me know if you have any questions, and thanks for using FixYa.
Removal & Installation CAUTION The Supplemental Inflatable Restraint (SIR) system must be disarmed before removing the steering wheel. Failure to do so may cause accidental deployment of the air bag, resulting in unnecessary SIR system repairs and/or personal injury.

1. Make sure the front wheels are in the straight-ahead position.

2. Turn the ignition key cylinder to the LOCK position and remove the key. Turn the steering wheel a half turn toward the left until the steering column becomes locked in position.

3. Remove the 3 bolts attaching the air bag module to the steering wheel. Remove the air bag module.


CAUTION Disconnect and isolate the negative (ground) battery cable. Allow the system capacitor to discharge for at least 2 minutes before continuing with the removal procedure. This will disable the air bag system.

jturcotte_466.jpgFig. The airbag is attached to the steering wheel by three fasteners

jturcotte_467.jpg
Fig. After the airbag is unbolted from the steering wheel . . .

jturcotte_468.jpg
Fig. . . . reach behind and unplug the electrical connections

4. Disconnect the wiring connectors from the air bag module, horn switch and speed control switches.

5. Remove the routing clip for the wiring harness from the air bag module studs.

6. Remove the steering wheel mounting nut from the steering column shaft and remove the steering wheel damper from the steering wheel.

jturcotte_469.jpg
Fig. Always hold the airba
g away from your body when transporting it to a storage area

jturcotte_471.jpg
Fig. With the airbag removed, the steering wheel retaining nut can be removed

jturcotte_472.jpg
Fig. After the nut is removed, set aside the damper plate . . .

jturcotte_473.jpg
Fig. . . . and use a paint marker to matchmark the steering wheel shaft with the wheel

7. Using a steering wheel puller tool, remove the steering wheel from the steering column shaft. Do not thread the steering wheel puller tool bolts into the steering wheel more than a 1/2 in. or damage to the SRS clockspring will result. Do not hammer or bump the steering column or shaft when removing the steering wheel
8. Remove and replace the clockspring.

jturcotte_470.jpg
Fig. A steering wheel puller must be used to remove the wheel from the shaft

jturcotte_474.jpg
Fig. Once the wheel is free of the shaft, carefully route the wires through the wheel

To install:
1. Before installing the steering wheel, the clockspring must be centered . Center the clockspring as follows:
a. Disengage the lock mechanism by depressing the 2 plastic locking pins.

b. Turn the clockspring rotor clockwise until it stops, while the lock mechanism is disengaged. Do not use excessive force.

c. From the end of the clockwise travel, turn the clockspring rotor counter-clockwise. The clockspring wires should be at the top. Engage the clockspring locking pins.

d. Turn the clockspring a 1/2 additional rotation counter-clockwise from the center locked position. This should put the clockspring wiring at the bottom.

e. The clockspring is now correctly positioned for installation of the steering wheel.


2. Install the steering wheel onto the steering column shaft. Make sure the master splines of the steering wheel and steering shaft are in correct alignment. Be sure the flats on the steering wheel align with the formations on the clockspring. All wiring leads from the clockspring must be routed correctly.

3. Install the steering wheel damper onto the steering wheel in its original position.

4.Install the steering wheel-to-steering shaft retaining nut. Torque the retaining nut to 45 ft. lbs. (61 Nm).

5. Reconnect the horn switch wiring lead from the clockspring, onto the steering wheel horn switch wiring.

6. If equipped with speed control, reconnect the speed control wiring from the clockspring onto the speed control switch.

7. Install the wiring lead from the clockspring onto the air bag module. Make the wiring connection onto the air bag module, by pressing straight in on the connector. Be sure it is fully seated.

8. Install the air bag module to the steering wheel and then install the 3 air bag module attaching nuts. Torque all 3 air bag module attaching nuts to 100 inch lbs. (11 Nm).

9. When reconnecting the battery on a vehicle that has had the air bag removed, the following procedure should be used:
a. Connect the DRB or equivalent scan tool, to the ASDM diagnostic 6-way connector.
b. Turn the ignition key to the ON position. Exit the vehicle with the DRB, and install the latest version of the proper diagnostic cartridge into the DRB.
c. Make sure there are no occupants in the vehicle and reconnect the negative battery cable.
d. Using the DRB, read and record active or stored fault codes. Take appropriate actions to correct any faults.
e. Erase stored fault codes. If problems remain, fault codes will not erase.
f. From the passenger side of the vehicle, turn the ignition key to OFF and then ON , observing the instrument cluster air bag lamp. It should go ON for 6-8 seconds, then go out. This will indicate that the air bag system is functioning normally.


WARNING If the air bag warning lamp fails to light, blinks ON and OFF or goes ON and stays ON, there is an air bag system malfunction.

g.
Test the operation of any steering column functions such as the horn, lights or speed control system.
h.
Road test vehicle. Be sure the speed control and steering systems are functioning properly
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2001 Escort ZX2. Where are the impact sensors loctaed for the front air bags? Also, where is the control module located?

AIR BAG (SUPPLEMENTAL RESTRAINT SYSTEM) General Information The Supplemental Restraint System (SRS) is designed to work in conjunction with the standard three-point safety belts to reduce injury in a head-on collision. WARNING
The SRS can actually cause physical injury or death if the safety belts are not used, or if the manufacturer's warnings are not followed. The manufacturer's warnings can be found in your owner's manual, or, in some cases, on your sun visors. Depending on your vehicle, the SRS may be comprised of some or all of the following components:
  • Driver's side air bag module
  • Passenger's side air bag module
  • Air bag diagnostic monitor computer
  • Left and right-hand radiator primary crash air bag sensor and bracket
  • Center cowl safing rear air bag sensor and bracket
  • Left-hand kick panel safing rear air bag sensor and brackets
  • Air bag warning indicator
  • Tone generator (internal to the air bag diagnostic monitor)
  • Electrical wiring
  • Air bag Electronic Crash Sensor (ECS)
The sensors in the car are designed to detect a severe frontal impact. When at least one of the primary crash sensors and the center cowl safing rear air bag sensor close at the same time, electric current flows to the inflator and ignites the chemicals. The chemicals burn rapidly in the metal container. This burning produces nitrogen gas and small amounts of dust, both the gas and dust are cooled and filtered during the air bag(s) inflation. The air bag(s) split the trim covers open while inflating. The air bag(s) then rapidly unfold and inflate in front of the driver or passenger. After the air bag(s) have inflated, the gas escapes through holes in the bag(s) and the they will deflate. prev.gif next.gif
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I've been in a wreck the damage is fixed. I have a new airbag control module. I've been told I need to replace the "crash sensors" before installing the new airbag control module. Where are the Crash...

The crash sensors are located inside the computer the accelarometer would of been replaced if the computer was replaced. Or the air bag control modual. The clock spring would need to be replaced but the front magnetic sensors should be fine, they don't normally wear out. they can be damaged but the air bag warning light would flash if it was bad. And the air bag would still not go off unless the other condtions are met to make the bag deploy. The air control modual would have been replaced if it was done by a shop that is part of the service when the bags deploy. The crash sensors are a magnet with a steel ball and when the right speed is reached and the ball is let go from the metal o ring that it sits in it will deploy the first trigger the next trigger would be the acelorometer in the air control module and the impact would have to be strong enought to knock that ball loose as well to trigger the air bag.
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My 2001 Dodge Durango has a strange problem. About 2 weeks ago, the HORN stopped working. It still "Beeps" if I press the Fob for "Lock" so I know the horn is okay. Then, 2 days ago, the CRUISE CONTROL...

that does sound like you need a clockspring,the clockspring will still turn normally with no noises or any indication its bad ,but from what your describing it sounds like its not making connection internally all the time,i have replaced them for the very same reasons u have explained,hope this helps
2helpful
2answers

Something broke inside my steering column and air bag light is on

it is the clockspring it is nothing to worry about i would get some cat 5 wire coil it up and wire it in there because the clockspring is very expensive part in have replace them using cat 5 wire and never had any problem after
1helpful
1answer

Air Bag Sensor light on & horn not working

Without knowing exactly what the air bag code is, coupled with the known fact that the horn is inoperative, my opinion for a viable solution is to replace the spiral cable or, as commonly called, the "clockspring". This device is the main wiring connection between the steering wheel and the wiring harness. If the circuit(s) open,due to a failure of the spiral cable, the air bag light will be on, the horn will not work,and , if you have a steering wheel Cruise control, it too may be inoperative. Best solution: replace the clockspring. Best advice: Get the airbag DTC's checked, and if you have an open in the driver side air bag circuit, the clockspring is def the culprit. Given that you had chassis work, your DTC just may be the front crash sensor, and the horn may just be unplugged, or bad, This is the best I can do for you, given the info that you have provided,
Hope this helps, and thanks for choosing FixYa.
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