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Anonymous Posted on Oct 14, 2012

How do you change the blend actuator door on 2002 saturn

5 Related Answers

emissionwiz

Marvin

  • 85242 Answers
  • Posted on Sep 23, 2008

SOURCE: Blend door not working.

The bleed door controls air temp not where it comes out, dash, floor, defroster, this is most likely a mode control switch problem, that switch is on the ac control head.

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Anonymous

  • 1 Answer
  • Posted on Dec 15, 2008

SOURCE: Blend door

ok first put you front seat down and back raise steering wheel . now lay on you back with you head in the drivers floor board. look up see 2 screws remove them and the panel they hold on . look to left main wire harness needs to be moved to the right , up and behind it is th blend actuator 7/32 socket to remove it then manually turn the white peg , total labor 30 min

Anonymous

  • 155 Answers
  • Posted on Jul 06, 2009

SOURCE: new blend door actuator doesnt operate

had this problem before... recheck part#....is it for EATC or MANUAL...??? eatc on a manual will only go to half way...sounds like they gave you the wrong part....its a pain to replace wasn't it.....hope this helped you...GL

Anonymous

  • 5 Answers
  • Posted on Dec 07, 2009

SOURCE: how to replace blend door actuator in a ford

I recently did mine, I hear you can do it without taking the entire dash apart but I had no luck with it myself. I have to get ready for work but, on mine it was located down and to the left of the radio. its a white box...are you hearing a clicking noise or something? I had to roll the entire dash back and it was still a major pain getting it out.

Anonymous

  • 2 Answers
  • Posted on Mar 14, 2010

SOURCE: How do you change a blend door actuator on a 2003

Not sure why previous poster showed you how to fix a switch in the door, but anyways.....
I had same problem as you.

My Yukon has the single overhead door, not the "barn-doors", hopefully yours is the same. Open rear cargo door. Using a trim tool (buy the set from Harbor Frieght for less than $10) remove the lower trim (at carpet), upper trim (at headliner), then the right pillar trim (mine has small Bose speaker in it). Loosen trim between passenger side back door and the cargo area main right rear trim. Remove main cargo area right main panel, by unscrewing the big black know, prying out the small plastic plug, and carefully disconnecting the AUX power plug (looks like a cig lighter outlet) once you can get behind the panel a little bit.

Now you are looking at the entire rear system. There are 2 of these actuators. The front one controls airflow going either to floor or ceiling vents, the rear one (towards middle of entire unit) controls AC vs heat percentage flowing through the ducts. Unplug the connector, and 3 screws to remove it.

Install is the reverse.

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Heating system only blows out hot air through the vents

I would look at the air blend doors first, it sound like they are not working or your control in the dash is not working send a signal to them. they work by changing the air from hot to cold or in between.

Avalanche, Sierra And Silverado
  1. Remove the floor air outlet duct extension (1) from the floor duct (2). 0900c152801c9c8a.jpgRemove the floor air outlet duct extension (1) from the floor duct (2)
  2. Disconnect the electrical connection at the blend door actuator (10). 0900c152801c9c8b.jpgBlend door actuator and related components
  3. Remove the blend door actuator mounting screws from the HVAC module.
  4. Remove the blend door actuator as an assembly with the actuator cam. 0900c152801c9c8c.jpgRemove the blend door actuator mounting screws from the HVAC module
To install:
  1. Install the blend door actuator as an assembly with the actuator cam.
    1. Line up the heater/defroster valve lever with the blend door actuator cam slot.
    2. Line up the A/C valve lever with the blend door actuator cam
  2. Install the blend door actuator mounting screw to the HVAC module.
    1. Tighten the blend door actuator mounting screw to 14 inch lbs. (1.6 Nm).
  3. Connect the electrical connection at the blend door actuator (10). 0900c152801c9c8b.jpgBlend door actuator and related components
  4. Install the floor air outlet duct extension (1) to the floor air duct (2).
C/K Series
  1. Disconnect the electrical connector to the mode actuator that is located on the left side of the air distribution case.
  2. Remove the screws.
  3. Remove the adjuster links from the control lever.
  4. Remove the mode actuator.
  5. Adjust the mode actuator by completing the following steps:
    1. Connect the electrical connector to the actuator.
    2. Turn the ignition switch to the RUN position. Allow the self-positioning of the actuator.
    3. Turn the ignition switch to the OFF position.
    4. Remove the actuator from the electrical connection. 0900c152801c9c8d.jpgBlend door actuator-C/K Series
To install:
  1. Install the mode actuator.
  2. Install the screws.
  3. Install the adjuster links to the control lever.
  4. Connect the electrical connector.
  5. Test the circuit operation
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