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Posted on Jan 19, 2013
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How to install new fuel pump - 1992 Ford Ranger

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Thomas Perkins

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  • Ford Master 15,088 Answers
  • Posted on Jan 19, 2013
Thomas Perkins
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Here's a link to replace your fuel pump,says you must remove tank,click on tank at left to see how to remove.

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1answer

I install a new fuel pump and now the car wont start.

Did the car start before you installed the new pump?
Did you have fuel pressure?
Do you have poser to the fuel pump?
Do you have a good ground at the fuel pump?
what engine do you have?
Why did you replace the fuel pump?

I’m happy to assist further over the phone at https://www.6ya.com/expert/jeremy_d728a59f986299fa

0helpful
1answer

2000 chevy truck 3500 check wiring on fuel pump harness

images for 2000 chevy truck 3500 check wiring on

How to Install New GM Wire Harness on Fuel Pump Module ...

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This video is about how to install a new Airtex fuel pump module into some GM ... fuel pump and gas tank to a 98 internal fuel pump and gas tank on my truck 88 gmc. the wires are a little different. .... Check the power & ground at the pump. ... CHEVY SILVERADO FUEL PUMP CHANGE OUT.2500HD 2001.

How to test an electric fuel pump - YouTube

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2001 GMC 3500 8.1L engine with no fuel pressure. In this video I am showing how to test the fuel pump electrical circuit using atest light and scan tool. ... seconds on the ground wire. when i unplug the harness from the the fuel pump .... need help newfuel pump chevy venture 2004 runs for a few days then ...

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Applications: 2000-97 CHEVROLET/GMC C, K 1, 2, 3 TRUCK 262... Please check out our 'How to Install New GM Wire Harness onFuel Pump ...


1helpful
1answer

We have replaced fuel pump in a 98 ego metro LSi drove home ran fine. Now it won't start any ideas why it won't start.

Pam, was the fuel filter replaced at the same time that the fuel pump was replaced? If not, replace the fuel filter. Often, the filter will get clogged with debris. When that happens, the fuel pump will be ruined. Replacing the pump without replacing the fuel filter can ruin the new pump. It is also possible that your new fuel pump is defective. Now that most replacement parts are made in China and the third world, there is virtually NO quality control. I'm a professional mechanic and defective brand new parts are a BIG problem in this industry. Was the fuel pump relay replaced when the new fuel pump was installed? Always install a new relay, as a failing [your old] fuel pump will often damage the relay. This will cause problems with the new fuel pump. I would advise that you install a fuel pressure test gauge to the engine. This will allow you verify whether or not the engine is receiving enough fuel pressure. If the pump works but the pressure is low, also check the fuel pressure regulator. The web links below should help you.


How to Check for Fuel Delivery in Geo Metro eHow

FYI, there is also a "sock" style pre-filter on the fuel pump. This also needs to be replaced any time that you replace the fuel pump.
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97 toyota avalon xls 3.0 no fuel installed new fuel pump it started and then stalled ;no fuel pressure at fuel rail

if one of the o rings on the fuel pump moved when you installed the new pump that may cause you to have no fuel pressure. i have had the same problem once before and it was one of the o rings on the fuel pump. lubricate the o rings with vasaline before installing
0helpful
2answers

Fuel pump replacement

Fuel Pump - Multi-Port Fuel Injection models REMOVAL & INSTALLATION 1984-95 Models Fig. 1: Loosen the hose clamps and tag the fuel hoses before disconnecting them . . . 91075p07.jpg
Fig. 2: . . . then detach the hoses from the fuel pump module/sending unit 91075p06.jpg
Fig. 3: Disengage the fuel pump module/sending unit wiring harness connector 91075p05.jpg
  1. Disconnect the negative battery cable.
  2. Remove the fuel tank filler cap.
  3. Relieve the fuel system pressure as outlined in this section.
  4. Drain the fuel from the fuel tank.
  5. Raise and support the rear end on jackstands.
  6. Remove the fuel inlet and outlet hoses from the sending unit. Be ready to catch any spilled fuel.
  7. Disengage the sending unit wires. Fig. 4: The fuel pump module/sending unit retaining ring must be rotated counterclockwise for removal 91075p01.jpg

  8. Using a brass punch and hammer, remove the sending unit retaining lockring by tapping it counterclockwise. Fig. 5: Carefully pull the fuel pump module/sending unit out of the fuel tank - step shown with the fuel tank mounted on the vehicle 91075p03.jpg
    Fig. 6: Remove and discard the fuel pump module O-ring gasket 91075p02.jpg

  9. Remove the sending unit, which incorporates the electric fuel pump, along with the O-ring seal from the fuel tank. Discard the O-ring.
  10. Remove and discard the pump inlet filter.
  11. Disengage the fuel pump terminal wires.
  12. Remove the pump outlet hose and clamp.
  13. Unfasten the pump top mounting bracket nut and remove the pump. To install:
  14. Install a new inlet filter on the pump. Fig. 7: This is the proper positioning of the fuel pump module assembly inside the fuel tank 86745g55.gif

  15. Assemble the pump and bracket. Connect the hose and wiring.
  16. Install the unit and new O-ring in the tank. The rubber stopper on the end of the fuel return tube must be inserted into the cup in the fuel tank reservoir.
  17. Install the lockring. Carefully tap it into place until it seats against the stop on the tank.
  18. Connect the hoses.
  19. Engage the wiring.
  20. Lower the vehicle, fill the tank, run the engine and check for leaks.
1996-98 Models Fig. 8: Fuel pump module location - 1996 model shown 86745g52.gif
  1. Drain and remove the fuel tank as outlined in this section.
  2. Using tool 6856 or its equivalent, remove the module locknut which is threaded onto the fuel tank. The module will spring up when the nut is removed.
  3. Remove the module. To install:
  4. Install a new gasket and place the module into the opening in the fuel tank.
  5. Position a new locknut on top of the module and tighten the nut using tool 6856 or its equivalent to 40 ft. lbs. (54 Nm).
  6. Install the fuel tank as outlined in this section. Fig. 9: Locknut removal using tool 6856 or its equivalent 86745g56.gif
    Fig. 10: Install a new gasket on the fuel tank opening 86745g57.gif
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3helpful
1answer

How do you replace fuel pump in lincoln navigator 2001

Fuel Pump Module Removal & Installation To Remove:
WARNING
Highly flammable mixtures are always present in any fuel related component. Smoking or carrying lighted tobacco or an open flame of any type may ignite the flammable mixtures.
WARNING
Even when the engine is not running, fuel in the fuel system remains under high pressure. Fuel system pressure must be relieved before working on or disconnecting any of the fuel lines, fuel tubes, or fuel system components. Failure to do so may result in accidental spraying of fuel, personal injury, or a fire hazard.
  1. Remove Fuel Tank. Fuel Pump ford-05-00-3947.gif

  2. Remove fuel pump lock ring.
  3. Remove fuel pump.
  4. Remove and discard fuel pump O-ring.
To Install:
  1. Install new fuel pump O-ring.
  2. Install fuel pump.
  3. Install fuel pump lock ring. Tighten to 66 ft-lb (89 Nm).
  4. Install Fuel Tank.
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1helpful
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My fuel pump went out again in my truck. I had it done the first time and was told it was quite the chore. This time I don't have the 600$ to have it done again so I'm going to try it myself. I need a...

Fuel Pump Removal & Installation Main To Remove:
  1. Disconnect battery negative cable.
  2. Relieve fuel system pressure.
  3. Raise and safely support vehicle.
  4. Remove fuel tank.
  5. Remove fuel sender assembly by turning cam lock counterclockwise. gm-04-00-954.gif

  6. Remove fuel sender assembly from fuel tank.
To Install:
  1. Using NEW O-ring seal, Install fuel pump sender to fuel tank.
  2. Install cam lock assembly and turn clockwise to lock.
  3. Install fuel tank.
  4. Cycle ignition switch OFF and OFF and check for fuel leaks.
Balance 7.4L To Remove:
  1. Disconnect battery negative cable.
  2. Relieve fuel system pressure.
  3. Disconnect electrical connector.
  4. Clean both fuel pipe connections and area surrounding fuel pump to avoid contamination of fuel system. gm-05-74-997.gif

  5. Disconnect fuel pipes at fuel pump.
  6. Slide fuel pump out of bracket.
To Install:
  1. Install NEW O-ring seals on fuel pipes.
  2. Position pump in pump bracket.
  3. Connect fuel feed and suction pipes to pump.
    • Torque to: 22 ft lbs. (30 Nm).
  4. Connect electrical connector.
  5. Connect battery negative cable.
  6. Cycle ignition switch OFF and OFF and check for fuel leaks.
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1answer

Does my 2000 ford expidition have a little compartment to replace my fuel pump.

Fuel Pump Module-in tank, no compartment to replace fuel pump Removal & Installation To Remove:
WARNING
Highly flammable mixtures are always present in any fuel related component. Smoking or carrying lighted tobacco or an open flame of any type may ignite the flammable mixtures.
WARNING
Even when the engine is not running, fuel in the fuel system remains under high pressure. Fuel system pressure must be relieved before working on or disconnecting any of the fuel lines, fuel tubes, or fuel system components. Failure to do so may result in accidental spraying of fuel, personal injury, or a fire hazard.
  1. Remove Fuel Tank. Fuel Pump ford-05-00-3947.gif

  2. Remove fuel pump lock ring.
  3. Remove fuel pump.
  4. Remove and discard fuel pump O-ring.
To Install:
  1. Install new fuel pump O-ring.
  2. Install fuel pump.
  3. Install fuel pump lock ring. Tighten to 66 ft-lb (89 Nm).
  4. Install Fuel Tank.
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3helpful
1answer

How to change a fuel pump on a 2005 Nissan

Nissan Car Altima & Sentra 1999-06 Repair Guide
Fuel Pump - Removal & Installation
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Relieve the pressure from the fuel system.
  3. Remove or disconnect the following:
    NOTE When the fuel sending unit needs to be removed, pull the tab upwards. The tab is located on the sending unit, opposite the end of the float. After the tab is pulled, the sending unit will lift straight out of the tank bracket.
    Negative battery cable Rear seat and the access cover Fuel pump electrical connector Fuel lines from the fuel pump assembly Locking ring Fuel gauge assembly Fuel tube and connector from the fuel gauge
    Fuel pump by pinching the 2 locking tabs together. Lift the fuel pump assembly straight upward and out of fuel tank. O-ring and discard
  4. Place a clean rag in the hole to keep out dirt.
To install:
  1. Remove the rag
  2. Install or connect the following:
    NOTE Verify that the mark on the fuel tank and the components are aligned when installing the pump and fuel gauge sending unit.
    New O-ring and fuel pump Electrical connection and fuel tube to the fuel gauge sending unit Fuel sending unit into the tank
  3. If equipped with a threaded lock ring torque the ring to 22-26 ft. lbs. (30-35 Nm). If equipped with a lock ring held by six retaining screws, torque the screws to 18-22 inch lbs. (2-2.5 Nm).
    Fuel lines and fuel pump electrical connector. Always install new clamps on the fuel lines. Negative battery cable
  4. Start the engine, check for leaks and repair if necessary.
    Fuel pump access cover Rear seat

The fuel pump is located in the fuel tank on all vehicles. In-tank fuel pumps are accessible by lifting up the rear seat to gain access to the inspection cover.
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Relieve the fuel system pressure.
  3. Remove or disconnect the following:
    Negative battery cable Rear seat from the vehicle Inspection cover that is located under the rear seat Inlet and outlet fuel lines from the fuel pump assembly Fuel pump and gauge wiring connections 6 mounting bolts that secure the fuel pump assembly to the top of the fuel tank
  4. Raise up the fuel pump assembly and detach the fuel tubes and connector.
    Fuel gauge assembly Fuel pump with the fuel chamber
  5. Pull up the front of the fuel pump chamber and slide the chamber forward.
    Fuel pump from the chamber O-ring seal or gasket
To install:
  1. Install or connect the following:
    Fuel pump to the fuel pump chamber and slide chamber rearward Fuel pump with the fuel pump chamber Fuel gauge assembly using a new O-ring Fuel tubes and connector. Use new hoses and clamps. 6 mounting bolts to the top of the fuel gauge unit and torque the bolts to 18-22 inch lbs. (2-2.5 Nm) Fuel pump and gauge wiring connections New inlet and outlet fuel lines to the fuel pump assembly Negative battery cable
  2. Start the vehicle, check for leaks and repair if necessary. Inspection cover and the rear seat

Hope helps (remember comment and rates this).
5helpful
3answers

How do you change a fuel pump and filter on a 2005 manual chevy aveo?

Removal & Installation
  1. Relieve the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Remove the rear seat.
  4. Remove the fuel pump access cover.
  5. Disconnect the electrical connector at the fuel pump assembly.
  6. Disconnect the fuel line.
  7. Remove the fuel pump assembly clip.
  8. Remove the fuel pump assembly from the tank.
  9. Remove and discard the gasket.

To install:
  1. Clean the gasket mating surface on the fuel tank.
  2. Position the new gasket in place.
  3. Install the fuel pump into the fuel tank in the same location as removed for ease of line and connector installation.
  4. Install the fuel pump assembly clip.
  5. Connect the fuel pump assembly connector.
  6. Install the fuel pump line.
  7. Install the fuel pump access cover.
  8. Install the EF10 fuse.
  9. Connect the negative battery cable.
  10. Perform an operational check of the fuel pump.
  11. Install the rear seat.
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