02 windstar dead spot in middle of stroke while braking

bleed brakes keep reservoir full. If the reservoir is low you have introduced air into system all 4 brakes will have to bleed. Look online for bleeding instructions

Sounds like the safety valve is not centered in its fixture. What happens is the system has diagonal braking control which is used to prevent the complete loss of brake fluid. This shuts off the wheel that is losing pressure from complete fluid pressure loss One front wheel and one diagonally opposed rear wheel are used so that the car will not pull left or right when stopping.

The situation may clear if you attempt to bleed the brakes using the longest line first and progress to the shortest line last.

keep bleeding the system,if u didnt bench bleed the master cylinder,you will need to do that.Its a must

CAR BRAKE PROBLEMS

It can be issue with master cylinder or the problem is there is still some air there in the system,that has to be bleed.Or else the parts replaced are not aligned properly/.I suggest everything back.

There are few help links mentioned below to troubleshoot the issue.

Click the link below and follow its procedure:-----

All types of brake problems and repairs http://howtobyme.blogspot.com/2011/11/abs-and-service-light-comes-on.html

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Brake Fade Issue? http://whoisbyme.blogspot.in/2012/07/brake-fade-issue.html

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Brake System Troubleshooting? http://technoanswers.blogspot.com/2011/11/brake-system-troubleshooting.html

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Car Brake lines have no pressure? http://schematicsdiagram.blogspot.com/2011/12/car-brake-lines-have-no-pressure.html

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Car Brakes Dragging? http://repairhelpcenter.blogspot.com/2011/12/car-brakes-dragging.html

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Car Brakes grabbing? http://repairhelpcenter.blogspot.com/2011/12/car-brakes-grabbing.html

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Car Brakes Making Noise? http://repairhelpcenter.blogspot.com/2011/12/car-brakes-making-noise.html

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Car Brakes Pulling? http://repairhelpcenter.blogspot.com/2011/12/car-brakes-pulling.html

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Pulsating Brake Pedal? http://repairhelpcenter.blogspot.com/2011/12/pulsating-brake-pedal.html

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Spongy brake pedal? http://repairhelpcenter.blogspot.com/2011/12/spongy-brake-pedal.html

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Hard Brake Pedal? http://repairhelpcenter.blogspot.com/2011/12/hard-brake-pedal.html

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Fading Sinking Brake pedal?

http://whoisbyme.blogspot.in/2012/06/fading-sinking-brake-pedal.html

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Feels Like Brake pedal Pulsating http://repairhelpcenter.blogspot.in/2012/06/feels-like-brake-pedal-pulsating.html

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What is Brake Drum Bar? http://repairhelpcenter.blogspot.in/2012/02/what-is-brake-drum-bar.html

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ABS light stays on but brakes work fine?

http://howtobyme.blogspot.com/2011/11/abs-light-stays-on-but-brakes-work-fine.html

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Vibrations while braking On Chevrolet Van? http://technoanswers.blogspot.in/2012/04/vibrations-while-braking-on-chevrolet.html

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Dragging brakes? http://howtobyme.blogspot.in/2012/03/dragging-brakes.html

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Brake pedal stuck? http://howtobyme.blogspot.in/2012/03/brake-pedal-stuck.html

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After replacing brake rotors and pads, brake pedal remains on floor? http://technoanswers.blogspot.in/2012/02/after-replacing-brake-rotors-and-pads.html

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How to replace Brake Power Booster? http://repairhelpcenter.blogspot.in/2012/02/how-to-replace-brake-power-booster.html

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1997 Chevy Tahoe Brake lights not working? http://technoanswers.blogspot.in/2012/02/1997-chevy-tahoe-brake-lights-not.html

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How to service Drum brakes? http://repairhelpcenter.blogspot.in/2012/02/how-to-service-drum-brakes.html

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What type of problems usually noticed on Drum brakes? http://repairhelpcenter.blogspot.in/2012/02/what-type-of-problems-usually-noticed.html

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How to test Drum Brakes? http://repairhelpcenter.blogspot.in/2012/02/how-to-test-drum-brakes.html

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Brake Bleeder Screw Function? http://repairhelpcenter.blogspot.in/2012/02/brake-bleeder-screw-function.html

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Toyota Tundra: Parts diagram to replace Brake Drums?

http://technoanswers.blogspot.in/2012/06/toyota-tundra-parts-diagram-to-replace.html
---------- Squeak and grinding sound is heard when brakes are applied?

http://technoanswers.blogspot.in/2012/02/squeak-and-grinding-sound-is-heard-when.html

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Brake Pads Inspection on Acura Integra?

http://repairhelpcenter.blogspot.in/2011/11/brake-pads-inspection-on-acura-integra.html

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How to remove Brake Pads on Acura Integra?

http://repairhelpcenter.blogspot.in/2011/11/how-to-remove-brake-pads-on-acura.html

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How to remove Brake Disc Rotor on Acura Integra?

http://repairhelpcenter.blogspot.in/2011/11/how-to-remove-brake-disc-rotor-on-acura.html

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Brake Caliper OVERHAUL on Acura Integra?

http://repairhelpcenter.blogspot.in/2011/11/brake-caliper-overhaul-on-acura-integra.html

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How to remove Brake Caliper on Acura Integra?

http://repairhelpcenter.blogspot.in/2011/11/how-to-remove-brake-caliper-on-acura.html

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How to remove Parking Brake shoes on Acura Integra?

http://repairhelpcenter.blogspot.in/2011/11/how-to-remove-parking-brake-shoes-on.html

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How to remove Parking Brake Cable on Acura Integra?

http://repairhelpcenter.blogspot.in/2011/11/how-to-remove-parking-brake-cable-on.html

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Brake pedal is pulsating and vibrating? http://repairhelpcenter.blogspot.com/2012/01/brake-pedal-is-pulsating-and-vibrating.html

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2002 Ford Windstar: Brake Warning Light ON dash?

http://schematicsdiagram.blogspot.in/2012/06/2002-ford-windstar-brake-warning-light.html

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These details will help.

Thanks.

Hi, first check your brake lights. If they are not working, the likely problem is the brake light switch above the brake pedal.
The shifter has a solenoid that locks the shifter until you put your foot on the brake. If the brake switch fails or the fuse burns out, the brake will not signal the shift solenoid to unlock the shifter. If the brake lights are working, the problem may be the shift solenoid itself. The solenoid is at the base of the shifter.
Please let me know if you have questions, and thanks for using FixYa.

check your master cylinderr fluid level. If full brakes may be worn badly or master cyoinder may be going bad.. if brakes are ok change brake sending unit usually located on master cylinder. do noty drive until you are positive your brakes are good. if fluid level is low in master look for brake fluid under car usually on back of wheel.if no brake fluid on back of wheel inspect brake lines for a hole usually rusted through. if this is helpful please leave me positive feedback.

ether will work fine, but if you have a small leak in the system try adding a little DOT 3 brake fluid it will sometimes soften leak-ie seals and stop the leak.

The fuse panel is located below and to the left of the steering wheel by the brake pedal. Remove the panel cover to access the fuses. Check the Relay 5 for Rear Defrost Relay (page 159).



More details can find in the 2003 Windstar Owners Manual.

Hope helps with this (remember rated this) Good luck.

YOUR VAN HAS THE KELSEY HAYES EBC5H UNIT.THIS IS ALSO USED ON CHRYSLER TRUCK + VANS .ALSO FORD USES THIS ABS BRAKE SYSTEM.IN ORDER TO BLEED THIS BRAKE SYSTEM YOU NEED A DRB 111 SCAN TOOL OR EQUIVALENT.THE SCAN TOOL HAS TO CYCLE THE HCU PUMP AND SOLENOIDS IN ORDER TO BLEED BRAKES.

No need to run the engine. Start the bleed procedure from the caliper farthest from the master cylinder, and work toward it. This means bleed the passenger rear first, then the driver rear, then passenger front, then driver front. Don't stop bleeding any caliper until you get three or so consecutive streams of air-free fluid through the bleeder. Monitor the level of fluid in the cylinder, and be sure the cap is on while bleeding - only open it to add additional fluid as needed.