1999 Suzuki Vitara Logo
Anonymous Posted on Feb 17, 2009

1999 2.0L TD Suzuki vitara the clutch pedal was low and grumpy when pressed and hard to select 1st or reverse. plenty of movement in clutch slave arm and no fluid leaks to be seen.so i removed the gearbox to fit new clutch hoping its a pressure plate? but found the end or pilot bearing had collapsed with only 4 ball bearings found rolling about.Could the missing bearings be the problem as they could of worked them self into the pressure plate springs & so on thanks

  • Anonymous Feb 18, 2009

    Pilot bearing (pressed into flywheel) is collapsed (6202z) is the bearing number. got a full clutch kit but not with this bearing.got a quote for it £30 plus? vat (a bit steep) so had a luck in the shed and found one same make same numbers but for a yamaha ty175 that cost me only £6.75 anyway i will av a go tomorrow to remove the outer case of the bust bearing & fit the clutch.thanks larrysservic

  • Anonymous Feb 18, 2009

    i cant get the fly wheel off should it tap off

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  • Contributor 9 Answers
  • Posted on Feb 17, 2009
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Joined: Feb 16, 2009
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Pilot bearing (pressed into flywheel) or release bearing (presses against clutch pressure plate)?
Regardless, the repair is the same. Replace clutch disc, pressure plate, release bearing & pilot bearing. Most flywheels are available or as part of a complete kit, minimum is to inspect & resurface flywheel when replacing clutch assymbly.

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Why does the clutch pedal gets stack down when pressed? (it's a suzuki grand vitara model 2011)

This could be more than one reason. Could you please comment below describing exactly what happens when the pedal gets 'stuck' down?
Does the pedal feel correct as you push it down? Does it change gear normally even when the pedal does get stuck?
If the clutch pedal feels wrong when you use it, the clutch fluid may be low needing to be topped up and the system might need bleeding. Is the pedal slack when you press it or pull it free? This could be a faulty return spring on the pedal.
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Change clutch release system fluid first then if no change gearbox fluid fluid next if you hear squeaking noise when pushing in clutch need new release bearing
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By the sounds of this problem, your transmission is failing and may need to be replaced, Gears grinding, Not capable to use certain gears, A smell will rise (egg smell) This will indicate trouble while cvhanging gear.
Regards,
EnableElite.
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Sounds like a clutch problem to me.
So, with the engine off, can you select all gears? If yes, your gearbox is probably OK.
And now with the engine idling, can you select any gears with out crunching? If this is difficult, then try this next test in an area where movement forward or backwards won't be a problem.
With the engine OFF, foot ON the clutch, the handbrake OFF, and in 1st gear, start the car. BE READY TO TURN IT OFF.
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You can drive it, but every time you want to start off, you'll have to turn the engine off, select 1st then start the engine. Accelerate slowly, making sure the revs don't rise faster that you're speeding up, and change gear by judging engine revs between gears.
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The clutch is stuck to the floor bord and i cant shift

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did your clutch work ok before you replaced it ? if so recheck the clutch action at the tranny it should move 5-6 inchs when you depress it if not rebleed it ?clutch fork should move if not you still got air in it ?
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