96 escort 1.9L
Engine Components
Item
Part Number
Description
1
6766
Oil Filler Cap
2
6A548 (8 Req'd)
Valve Cover Bolt
3
6582
Valve Cover
4
—
Exhaust Manifold Shield-to-Exhaust Manifold Nut (4 Req'd)
5
9A462
Exhaust Manifold Shield
6
—
Exhaust Manifold Shield Stud (4 Req'd)
7
9430
Exhaust Manifold
8
9454
Exhaust Manifold Nut
9
9448
Exhaust Manifold Gasket
10
—
Exhaust Manifold Stud (Fine Thread), Short (4 Req'd)
11
—
Exhaust Manifold Stud, Long (1 Req'd)
12
—
Exhaust Manifold Stud (Medium Thread), Short (1 Req'd)
13
6518
Valve Spring Retainer Key
14
6514
Valve Spring Retainer
15
6513
Valve Spring and Damper, Intake
16
6C515
Valve Tappet Guide Plate Retainer
17
6571
Valve Stem Seal
18
6513
Valve Spring, Exhaust
19
12405
Spark Plug
20
6269
Camshaft Thrust Plate
21
—
Camshaft Thrust Plate Bolt (2 Req'd)
22
—
Cup Plug
23
6B273
Camshaft Oil Flow Control Rod
24
6K292
Camshaft Front Seal
25
6256
Camshaft Sprocket
26
6278
Camshaft Sprocket Washer
27
6K252
Camshaft Sprocket Retaining Bolt
28
6L269
Camshaft Sprocket Key (5 x 18)
29
6250
Camshaft
30
6051
Head Gasket
31
6A008
Cylinder Head to Block Dowel
32
6010
Cylinder Block
33
6507
Intake Valve
34
6505
Exhaust Valve
35
6049
Cylinder Head
36
—
Intake Manifold Stud (7 Req'd)
37
17A084
Engine Lifting Eye
38
—
Engine Lifting Eye Bolt (2 Req'd)
39
9439
Intake Manifold Gasket
40
—
Bolt
41
9723
Accelerator Cable Bracket
42
9424
Intake Manifold
43
—
Intake Manifold Nut (7 Req'd)
44
9D476
EGR Valve Gasket
45
—
Exhaust Gas Recirculation (EGR) Valve Bolt (2 Req'd)
46
9D475
EGR Valve
47
—
Fuel Injection Supply Manifold Bolt
(2 Req'd)
48
9F593
Fuel Injector
49
9D930
Fuel Charging Wiring
50
6786
Oil Level Indicator Tube Bracket
51
—
Oil Level Indicator Tube Bracket Bolt
52
6754
Oil Level Indicator Tube
53
6750
Oil Level Dipstick
54
9D280
Fuel Injection Supply Manifold
55
—
Vacuum Fitting
56
9E498
Main Emission Vacuum Control Connector
57
—
Vacuum Tap
58
—
Vacuum Hose
59
9B989
Throttle Position Sensor
60
—
Screw and Washer
61
9F782
Throttle Position Sensor Gasket
62
—
Throttle Body Bolt (4 Req'd)
63
—
Idle Air Control (IAC) Valve Bolt
(2 Req'd)
64
9F715
Idle Air Control Valve
65
9F670
Idle Air Control Gasket
66
9E926
Throttle Body
67
9E936
Throttle Body Gasket
68
—
Vacuum Fitting
69
—
Camshaft Position Sensor Screw
70
6B288
Camshaft Position Sensor
71
8255
Water Hose Connection Gasket
72
—
Water Hose Connection Bolt (3 Req'd)
73
8592
Water Hose Connection
74
8575
Water Thermostat
75
6065
Cylinder Head Bolts
76
6500
Valve Tappet
77
6K512
Valve Tappet Guide Plate
78
6564
Rocker Arm
79
6A528
Rocker Arm Seat
80
6A527
Rocker Arm Bolt (8 Req'd)
81
—
Ignition Coil Mounting Bracket Bolt
(3 Req'd)
82
18827
Noise Filter Condenser
83
—
Ignition Coil Mounting Bolt (4 Req'd)
84
12259
Spark Plug Wire Set
85
12029
Ignition Coil
86
12043
Ignition Coil Mounting Bracket
A
—
Tighten to 5-12 Nm (4-9 Lb-Ft)
B
—
Tighten to 5-7 Nm (3-5 Lb-Ft)
C
—
Tighten to 21-26 Nm (16-19 Lb-Ft)
D
—
Tighten to 2-10 Nm (1.5-7 Lb-Ft)
E
—
Tighten to 8-13 Nm (6-9 Lb-Ft)
F
—
Tighten to 40-55 Nm (30-41 Lb-Ft)
G
—
Tighten to 16-20 Nm (12-15 Lb-Ft)
H
—
Tighten to 20-30 Nm (15-22 Lb-Ft)
I
—
Tighten to 8-10 Nm (6-8 Lb-Ft)
J
—
Tighten to 8-11 Nm (6-9 Lb-Ft)
K
—
Tighten to 23-30 Nm (17-22 Lb-Ft)
L
—
Tighten to 20-40 Nm (15-30 Lb-Ft)
M
—
Tighten to 4.5-7 Nm (3-5 Lb-Ft)
N
—
Tighten to 18-26 Nm (13-19 Lb-Ft)
more
cylinder block
Item
Part Number
Description
1
6758
Crankcase Ventilation Tube
2
9F715
Idle Air Control Valve
3
6769
Crankcase Ventilation Valve
4
6A892
Crankcase Ventilation Grommet
5
6A785
Crankcase Vent Oil Separator
6
—
Crankcase Vent Oil Separator Bracket Bolt
7
6B752
Oil Separator to Cylinder Block Gasket
8
—
Crankcase Vent Oil Separator to Cylinder Block Bolt (3 Req'd)
9
8507
Water Pump Housing Gasket
10
6L273
Timing Chain/Belt Tensioner Spring
11
8A579
Timing Belt Tensioner Spring Retainer
12
8501
Water Pump
13
6K254
Timing Chain/Belt Tensioner
14
—
Water Pump Bolt (4 Req'd)
15
6659
Oil Pump to Cylinder Block Gasket
16
6731
Oil Filter
17
6890
Oil Filter Mounting Insert
18
6600
Oil Pump
19
6622
Oil Pump Screen Cover and Tube
20
—
Oil Pump Screen Cover and Tube Bolt
(2 Req'd)
21
6626
Oil Pump Inlet Tube Gasket
22
—
Oil Pump Bolt (6 Req'd)
23
6700
Crankshaft Front Seal
24
—
Oil Pump Bolt (6 Req'd)
25
6C315
Crankshaft Position Sensor
26
—
Crankshaft Position Sensor Bolt
(2 Req'd)
27
6K297
Timing Chain Guide
28
6256
Camshaft Sprocket
29
—
Engine Front Cover Studs (2 Req'd)
30
6306
Crankshaft Sprocket
31
6019
Engine Front Cover
32
—
Engine Front Cover Nuts (2 Req'd)
33
6312
Crankshaft Pulley
34
6378
Crankshaft Pulley Retaining Washer
35
6A340
Crankshaft Pulley Bolt
36
6675
Oil Pan
37
6734
Oil Pan Drain Plug Gasket
38
6730
Oil Pan Drain Plug
39
6662
Oil Pan to Cylinder Block Bolt
(10 Req'd)
40
6C629
Oil Pan Spacer
41
6710
Oil Pan Gasket
42
—
Main Bearing Cap, Front (Part of 6010)
43
6345
Main Bearing Cap Bolt (10 Req'd)
44
6333
Crankshaft Main Bearing, Lower (5 Req'd)
45
6B316
Crankshaft Key
46
6303
Crankshaft
47
6333
Crankshaft Main Bearing, Upper (4 Req'd)
48
6337
Crankshaft Thrust Main Bearing
49
6030
Front Engine Support Mounting Bracket
50
—
Front Engine Support Mounting Bracket Bolt (4 Req'd)
51
9278
Oil Pressure Sensor
52
6A051
Block Heater
53
6212
Connecting Rod Nut (2 Req'd)
54
—
Connecting Rod Cap (Part of 6200)
55
6211
Connecting Rod Bearing
56
6214
Connecting Rod Bolt
57
6135
Piston Pin
58
6108
Piston
59
—
Segment, Oil Control (Ring)
(Part of 6149)
60
—
Spacer, Oil Control (Part of 6149)
61
—
Compression Ring, Lower (Part of 6149)
62
—
Compression Ring, Upper (Part of 6149)
63
6200
Connecting Rod
64
6149
Piston Ring
65
6108
Piston
66
6375
Flywheel (4EAT)
67
6A366
Flywheel Reinforcing Plate (4EAT)
68
6379
Flywheel-To-Crankshaft Bolt (4EAT)
(6 Req'd)
69
—
Clutch Pressure Plate Bolt (6 Req'd)
70
7563
Clutch Pressure Plate (M/T)
71
7550
Clutch Disc (M/T)
72
6379
Flywheel-To-Crankshaft Bolt (M/T)
(6 Req'd)
73
7600
Pilot Bearing (M/T)
74
6397
Dowel Pin (M/T)
75
6375
Flywheel (M/T)
76
6701
Crankshaft Rear Oil Seal
77
—
Crankshaft Rear Oil Seal Bolt (4 Req'd)
78
6335
Crankshaft Rear Oil Seal Retainer
79
6344
Crankshaft Rear Oil Seal Retainer Gasket
80
—
Plug 1/4-18
81
6010
Cylinder Block
A
—
Tighten to 110-130 Nm (81-96 Lb-Ft)
B
—
Tighten to 5-7 Nm (3-5 Lb-Ft)
C
—
Tighten to 9-11 Nm (7-9 Lb-Ft)
D
—
Tighten to 20-30 Nm (15-22 Lb-Ft)
E
—
Tighten to 11-16 Nm (8-12 Lb-Ft)
F
—
Tighten to 10-13 Nm (7-9 Lb-Ft)
G
—
Tighten to 90-108 Nm (67-80 Lb-Ft)
H
—
Tighten to 73-91 Nm (54-67 Lb-Ft)
I
—
Tighten to 18-26 Nm (13-20 Lb-Ft)
J
—
Tighten to 35-41 Nm (26-30 Lb-Ft)
K
—
Tighten to 8-11 Nm (6-9 Lb-Ft)
×
SOURCE: 1995 ford escort lx fan relay locations
right hand side under bonnet on the wing or at the back by the battery depending on model build
SOURCE: timing belt diagram for 2001 ford escort zx2 dohc
cam shaft timing marks on back of cams ,two slots ,use a flat piece of metal to align .remove no1 spark plug and drop long thin screwdriver down it to bring piston just below tdc,then align cams so both cams are on the rock (valves closed) with knob on back cam aligning with pick up sensor left side between lobes.then bring piston up to tdc and fit belt.turn engine over twice with socket on bottom pulley to make sure no valves clear pistons.Remember to remove flat edge from back of cams i didnt last time and bent my home made tool
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which diagram.. charging system, starting system, distributor....
and which size engine
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