2005 yamaha majesty park brake problem

The parking/emergency brake is always mechanical no matter what vehicle you have. The cables usually become rusted and no longer move. So, yes, you'll have to replace some if not all the cables. Usually that's enough to fix the problem as the rear brakes hydraulically are probably working fine. (Normal pedal brake use)

Here is a diagram for an 2007, it seems to only have 2 cables. Your lever to the brake cables is probably fine.


Car Parts Diagram

REMOVING REAR BRAKE DRUM SUB-ASSEMBLY
1. Release the parking brake and remove the rear
brake drum.
If the rear brake drum cannot be removed easily,
do the following:-
2.Remove the hole rubber and insert a screwdriver
through the hole into the backing plate, and hold the
automatic adjust lever away from the adjuster.
3.Using another screwdriver, contract the brake shoe
by turning the adjuster.
4. Take out the brake drum from the flange.
5. remove the shoe hold down spring cup, shoe hold down spring, pin and front side brake shoe.
6. Remove the tension spring. Remove the shoe return spring from the rear brake shoe and remove the parking brake shoe strut set.
7. Remove the shoe holding spring cup, shoe hold spring, pin and rear brake shoe.
8. separate the parking brake cable.
9. Remove the automatic adjust lever tension spring and remove the automatic adjust lever.
10. remove the C-washer and remove the parking brake shoe lever.
NOTE: Do not use any solvent like gasoline to wash the brake parts.
Always wear safety goggles and mask before using compressed air.

Do check the rear brakes but below is some help as far as adjusting the cable the proper way. Per specs after all is done your parking brake should be correct as you pull up the lever after 4 - 8 clicks. Hope this helps....

Hi Richard, I think you may find that the park brake works on a separate system with a set of small brake liners inside a drum on the rear wheels. If I'm wrong and it uses the disc pads, try replacing the pads and adjusting the travel, that should sort out the problem. Regards John

If your parking brake is too loose or is not properly adjusted, you may encounter problems while parking, positioning and driving your car. Most of the time, car owners would send their car to a mechanic in order to fix and tighten the parking brake. However, you can actually skip this step and adjust your parking brake yourself. When your car starts to slip on a hill in its park position, you need to start tightening the parking brake.1 Remove the car's center console cover placed around your parking brake level inside your car. This is found between the seat of the driver and the front passenger.2 Use your wrench to turn its adjuster nut found at the end of your parking brake's cable rod. Loosen the adjuster nut with your wrench, while making sure that it does not come off at your parking brake cable rod's end.3 Raise your car rear wheels using your jack, and use your jack stands to support both its rear wheels.4 Pull up your parking brake handle up to two clicks or notches. Tighten your adjuster nut until you feel a slight resistance on your rear wheels whenever you spin them.5 Release your parking brake lever. Check and make sure that your rear wheels are still able to spin freely and without any resistance.6 Pull up on your parking brake lever up to three to five clicks or notches, while making sure that your car's rear wheels are not turning at all.7 Lower the car by adjusting your jack, and remove your jack stands from your car's rear wheels.

Brake Drums & Brake Shoes Removal & Installation To Remove:
Rear Drum Brakes

1. Raise and safely support rear of vehicle.
2. Release parking brake.
3. Remove rear wheel assemblies. NOTE: If brake drum is stuck, install two 8 mm bolts into threaded holes and tighten evenly.
   
4. Remove top return spring, front and rear shoe spring clips and hold-down pins.
5. Remove anti-rattle spring and adjuster spring. NOTE: Note position of operating lever prior to removal.
   
6. Remove bottom return spring.
7. Remove clip and washer and detach parking brake cable from rear shoe.
8. Remove brake shoes.

To Install:

1. Lubricate all brake shoe contact points with appropriate grease.
2. Place operating level into position on hub.
3. Install rear brake shoe and connect parking brake cable to rear shoe with washer and clip.
4. Install front brake shoe and install bottom return spring.
5. Install hold-down pins and spring clips.
6. Position operating lever and install top return spring.
7. Install anti-rattle spring and adjuster spring.
8. Install brake drum and screws.
9. Adjust brakes and install rear wheel assemblies.

Rear Brake Shoes- You'll need to know how to remove the rear brake shoes to remove the parking brake cable. REMOVAL AND INSTALLATION Amigo and Rodeo

1. Raise and safely support the vehicle.
2. Remove the rear wheels.
3. Remove the brake drums.
4. Remove the brake return springs.
5. Remove the leading shoe holding pin and spring, and then the leading shoe.
6. Remove the self-adjuster and the adjuster lever.
7. Remove the trailing shoe holding pin and spring.
8. Disconnect the parking brake cable from the trailing shoe and remove the trailing shoe. Remove the parking brake lever from the trailing shoe. To install:
   
9. Attach the parking brake lever to the trailing shoe.
10. Connect the parking brake cable to the parking brake lever.
11. Apply a thin coat of high temperature grease to the shoe contact points on the brake backing plate (locations A and C in the accompanying illustration), piston contact surface (B), and self-adjuster (D). Fig. 1: Exploded view of the rear drum brakes — Amigo and Rodeo
    
    
12. Position the trailing shoe on the backing plate and install the hold-down pin, spring, and retainer. Don't stretch the return spring when fitting the shoes onto the backing plate.
13. Connect the upper return spring and the leading shoe to the trailing shoe and position the leading brake shoe on the backing plate.
14. Install the adjuster assembly and the hold-down pin, spring, and retainer.
15. Use a brake spring tool to install the lower return spring.
16. Install the self-adjuster lever and adjuster spring.
17. Adjust the shoe-to-drum clearance to 0.0098–0.0157 in. (0.25–0.40mm) and install the brake drum.
18. Check the brake drum for scoring or other wear. Machine or replace as necessary. Check the maximum brake drum diameter specification when machining.
19. Install the rear wheels. Lower the vehicle.
20. Road-test the vehicle.

help is here:
http://autos.groups.yahoo.com/group/villagerquest/

Drum Removal

1. Remove the rear wheel and the tire assembly. Refer to Section 204-04 .

1. Retract the brake shoes and loosen the brake adjuster screw.

1. Remove the brake drum.

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May require big hammer to loosen drum from axle flange. Hit between the the lugs, not on them.

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#10 is access plug to back off adjusting wheel.


Item Part Number Description 1 2261 Rear wheel cylinder 2 — Dust boot (part of 2128) 3 2197 Wheel cylinder piston (part of 2261) 4 — Cup (part of 2128) 5 2204 Wheel cylinder piston cup spring (part of 2128) 6 — Wheel cylinder housing (part of 2261) 7 — Brake shoe hold-down pin 8 — Access hole (part of 2212) 9 — Rear brake bleeder screw (part of 2261) 10 — Access hole plug 11 — Rear wheel cylinder bolt 12 2212 Rear brake backing plate 13 — Rear brake backing plate bolts 14 2N790 Parking brake lever clip 15 — Spring washer 16 — Secondary brake shoe and lining (part of 2200) 17 — Brake shoe hold-down spring (part of 2B514) 18 — Lower retracting spring (part of 2B514) 19 2A637 Parking brake lever 20 — Parking brake lever pin 21 2A177 Brake shoe adjusting lever 22 — Adjuster lever pin (part of 2A177) 23 — Primary brake shoe and lining (part of 2200) 24 — Upper retracting spring (part of 2B514) 25 2041 Brake adjuster screw

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Shoes Removal

Take a picture and remember how each part goes and attaches

1. Remove the brake drum, refer to Drum in this section.

1. Remove the upper retracting spring.

1. Remove the lower retracting spring.

1. Remove the self-adjuster.

1. Remove the hold-down springs.

1. Remove the parking brake lever clip and the parking brake lever.

Drum, Rear Brake System Standard Rear Brake

Item Part Number Description 1 2069 Brake Shoe Hold-Down Spring Pin 2 — Rear Wheel Cylinder Retaining Bolt (2 Req'd) 3 — Washer (2 Req'd) 4 — Anchor Pin (Part of 2211) 5 — Wheel Cylinder 6 2028 Brake Shoe Anchor Pin Guide Plate 7 2A637 Parking Brake Lever 8 2296 Brake Shoe Retracting Spring (Short) 9 2296 Brake Shoe Retracting Spring (Long) 10 2200 Rear Brake Shoe and Lining (Secondary) 11 — Washer 12 2106 Parking Brake Lever Pin Retainer 13 — Brake Shoe Adjusting Lever Cable Guide 14 2A642 Primary Brake Shoe Parking Brake Lever Link 15 2A601 Parking Brake Link Spring 16 2068 Brake Shoe Hold-Down Spring 17 2A176 Brake Shoe Adjusting Lever 18 2048 Brake Shoe Adjusting Screw Socket 19 2047 Brake Shoe Adjusting Screw Nut 20 2041 Brake Adjusting Screw 21 2049 Brake Shoe Adjusting Screw Spring 22 2200 Rear Brake Shoe and Lining (Primary) 23 2A178 Brake Shoe Adjusting Lever Cable 24 2211 Brake Backing Plate
Heavy Duty Rear Brake

Item Part Number Description 1 — Rear Wheel Cylinder Retaining Bolt 2 00538 Lock Nut 3 2212 Rear Brake Backing Plate 4 2262 Rear Wheel Cylinder 5 2A642 Primary Brake Shoe Parking Brake Lever Link 6 2A601 Parking Brake Link Spring 7 2A637 Parking Brake Lever 8 2106 Parking Brake Lever Pin Retainer 9 — Parking Brake Lever Bolt 10 — Secondary Shoe Assembly 11 2A179 Brake Shoe Adjusting Lever Cable Guide 12 2068 Brake Shoe Hold-Down Spring 13 — Adjusting Lever Pin 14 — Adjusting Lever Return Spring 15 2A176 Brake Shoe Adjusting Lever 16 2047 Brake Shoe Adjusting Screw Nut 17 2049 Brake Shoe Adjusting Screw Spring 18 2041 Brake Adjuster Screw 19 — Primary Shoe Assembly 20 2068 Brake Shoe Hold-Down Spring 21 2200 Rear Brake Shoe and Lining 22 2035 Brake Shoe Retracting Spring 23 2A178 Brake Shoe Adjusting Lever Cable 24 2092 Brake Adjusting Hole Cover 25 2069 Brake Shoe Hold-Down Spring Pin
The rear drum brakes:

• Have internal shoes that expand against the brake drum (1126).
• Are a single-anchor type.
• Are actuated by one rear wheel cylinder (2262).
• Have two pistons in the rear wheel cylinder (2261). One exerts force against the upper end of the primary shoe; the other exerts force against the upper end of the secondary shoe.
• Adjust rear brake shoes and linings (2200) automatically.
• Need manual brake adjustment if the adjusters are not operating properly or after the rear brake shoes and linings have been replaced.

When the brake pedal is applied, hydraulic fluid pressure forces the pistons in the rear wheel cylinder outward, moving the rear brake shoes and linings against the brake drum.
The rear drum brake system includes the parking brake mechanism. Refer to Section 206-05 .

Rear DRUM instructions are first If you would Like Pictures and all They Must Be Emailed as TOO LARGE For FixYa's Format im at aol.com
Just use my Knickname@ and let me know where to send.

1. Raise and support rear of vehicle, then remove wheel and tire assembly.
2. Remove brake drum. If brake drum cannot be removed easily, insert a suitable screwdriver through hole in backing plate, then push adjuster lever away from adjuster and back of adjustment tension.
3. Remove tension spring, using a suitable tool, then remove rear shoe hold-down spring and pin. Remove rear brake shoe and anchor spring, Fig. 7.
   1. On Land Cruiser models, remove front hold-down spring using a suitable tool, then disconnect the parking brake cable from the parking brake bellcrank, Fig. 7.
   2. On Pickup, 4Runner, 4WD T100 and 4WD Tacoma models, remove front shoe hold-down spring and pin, using a suitable tool, then disconnect No. 1 parking brake cable from No. 3 parking brake bellcrank.
   3. On 2WD T100 models, proceed as follows:
   1. Remove E-ring, then automatic adjusting lever and C-washer, then parking brake lever. Disconnect brake line from wheel cylinder using a suitable container to catch fluid.
   2. Remove wheel cylinder. Remove following parts from wheel cylinder: two boots, two pistons, two pistons cups and spring.
   1. On models except 2WD T100, remove front brake with strut, then disconnect parking brake cable from front shoe. Remove parking brake cable No. 2.
   2. Remove adjusting lever spring, then the adjuster from front shoe.
   Inspection
   
   1. Measure brake drum inside diameter. Inside diameter should be 11.61 inches,
      1. Measure brake shoe lining thickness, Fig. 3. Minimum thickness should be .04 inch on models except on T100 models and .039 inch on T100 models.
      2. Inspect brake lining and drum for proper contact and replace drum or shoes as necessary.
      3. Inspect wheel cylinder for corrosion or damage.
      4. Inspect backing plate for wear or damage.
      5. Inspect bellcrank components for bending, wear or damage.
      6. Apply a suitable lubricant to backing plate contact areas.
      Installation
      
      1. On 2WD T100 models, proceed as follows:
      1. Apply lithium soap base glycol grease to piston cups, pistons and boots.
      2. Assemble and install wheel cylinder.
      3. Connect brake line to cylinder.
      1. Apply high temperature grease to following parts:
      1. Backing plate and brake shoe contact points.
      2. Anchor plate and brake shoe contact points.
      3. Adjusting bolt.
      4. Adjuster and brake shoe contact points.
      1. Apply a suitable lubricant to adjuster bolt threads and end.
      2. Assemble adjuster to lever, then install adjuster lever spring.
      3. On Land Cruiser models, install parking brake lever cable to parking brake shoe, then attach cable to bellcrank.
      4. On Pickup, 4Runner, 4WD T100 and 4WD Tacoma models, install No. 1 parking brake cable to parking brake lever shoe, then attach the other side of cable to No. 3 bellcrank.
      5. Position front shoe in place with end of shoe inserted into piston, then install shoe hold-down spring and pin using a suitable tool.
      6. Assemble anchor spring to front and rear shoe, then install rear shoe with end inserted in piston.
      7. Install rear shoe hold-down spring and pin, then the tension spring.
      8. If necessary, adjust bellcrank as follows:
      1. Lightly pull bellcrank in direction "A", Fig. 8, until there is no slack in part "B".
         1. Rotate adjusting bolt until dimension "C" is .016-.031 inch.
         2. Lock adjusting bolt with locknut, when connect parking brake cable to bellcrank.
         3. Install tension spring.
         1. Ensure proper parking brake travel.
         2. Pull adjusting lever cable upward, then release and ensure adjusting bolt rotates. If bolt does not rotate, check for improper installation of rear brakes.
         3. Adjust strut to shortest possible length, then install drum.
         4. Pull parking brake lever fully upward. Repeat process several times.
            1. Remove drum, then check for proper clearance, Fig. 4. Clearance should be .024 inch. If clearance is not as specified, check parking brake system.
            2. Install brake drum, then bleed and refill brake system.
            3. Install wheel and tire assembly, then lower vehicle.

FRONT ROTORS & PADS

1. Remove caliper.
2. Remove cap and snap ring, Fig. 10, then remove cone washers with tapered punch.
3. Insert suitable length bolts into flange bolt holes, then tighten bolts evenly and remove flanges.
4. Remove free wheel hub cover and snap ring, then remove nut, spring washer and cone washer with suitable tapered punch.
5. Remove free wheel hub body and gasket.
6. Remove locknut, lock washer and adjusting nut.
7. Remove axle hub and brake disc as an assembly.
8. Remove oil seal and inner bearing from hub.
9. Reverse procedure to install. Torque adjusting nut to 43 ft. lbs., then back off nut. Torque nut to 18 ft. lbs. Using spring scale attached to hub bolt, check that preload is 1.4-12.6. Install lockwasher and locknut, if equipped. Torque locknut to 35 ft. lbs., and recheck preload. Secure lockwasher by bending one tab inward and one tab outward.

1. Raise and support front of vehicle, then remove tire and wheel assembly.
2. Remove clip and hole pins, Fig. 9.
3. Remove anti-rattle spring and shim(s) if equipped, then remove brake pads.
4. Lubricate caliper housing with suitable brake grease at pad contact points.
5. Reverse procedure to install.