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Posted on Apr 17, 2009
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How to change lower ball joints - 1996 Ford Explorer

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gerry bissi

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  • Ford Master 4,390 Answers
  • Posted on Apr 20, 2009
gerry bissi
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Joined: Jan 07, 2009
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Part of lower arm assembly only.

Installation

  1. Inspect lower ball joint boots and seals for damage and replace if required. Lower ball joint and seal is part of front suspension lower arm and must be replaced as an assembly.
  1. NOTE: Do not tighten the front suspension lower arm bolts and nuts to the specified torque until the end of assembly. Install nuts and tighten until snug.

    Position the front suspension lower arm in the front crossmember. Install the bolts. Install the nuts and tighten until snug.
  1. Install torsion bar. Refer to Torsion Bar in this section.
  1. Raise the front suspension lower arm to allow installation of front suspension lower arm ball joint into spindle bore.
  1. Lower front suspension lower arm with a jack while making sure lower ball joint is seated in spindle bore. Install the lower ball joint attaching nut and tighten to 113-153 Nm (82-113 lb-ft). Install a new cotter pin.
  1. Raise vehicle. Position the front shock absorber and install the nut/washer/bushing assembly. Tighten nut to 40-55 Nm (30-40 lb-ft).
  1. Install the two nuts attaching the front shock absorber to the lower control arm and tighten to 21-29 Nm (15-21 lb-ft).
  1. NOTE: Front suspension lower arms must be in the horizontal or curb position (vehicle on the ground) when tightening the front stabilizer bar link bolts. Use jackstands to raise the front suspension lower arms to the horizontal position or lower the vehicle to the ground (curb position).

    Lower the vehicle to the ground.
  1. Connect the stabilizer bar link bolt to the front suspension lower arm and tighten to 13-17 Nm (10-13 lb-ft).
  1. Tighten nuts and front suspension lower arm bolts to the No. 1 crossmember to 150-200 Nm (111-148 lb-ft).
  1. Check ride height and align as necessary. Refer to Section 04-00 .
  1. Lower the vehicle.

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