1991 Jeep Wrangler Logo
Lannie Lawson Posted on Jan 11, 2014
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Ignition switch how to remove and replace

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  • Jeep Master 20,706 Answers
  • Posted on Jan 11, 2014
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Joined: Apr 06, 2013
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The 93 free book should cover it , as will alldata.com
http://www.jeep4x4center.com/knowledge-base/index.htm?utm_source=cj#service


turns/haz page , starts this process.
as does, tilt steering option>
and page 29 (pdf) ignition systems. per engine size)

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How do I remove the key lock cylinder on a 2004 Grand Prix

NO MENTION OF SIR PRECAUTIONS FOR THIS PROCEDURE.

UUSE THIS GUIDE AT YOUR OWN RISK!
I do not assume any responsibility.
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UDEDisconnect the battery ground cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
  • Use a plastic trim tool to remove the ignition switch bezel.
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  • Remove the instrument panel (I/P) accessory trim plate. Refer to Trim Plate Replacement - Instrument Panel (I/P) Accessory .
  • Remove the left I/P insulator. Refer to Closeout/Insulator Panel Replacement - Left .
  • Remove the opening filler panel from the I/P steering column. Refer to Steering Column Filler Replacement .
  • Remove the I/P driver knee bolster. Refer to Knee Bolster Replacement - Left .
  • Remove the ignition switch bolts.
  • Remove the instrument panel (I/P) accessory trim plate. Refer to Trim Plate Replacement - Instrument Panel (I/P) Accessory .
  • Remove the left I/P insulator. Refer to Closeout/Insulator Panel Replacement - Left .
  • Remove the opening filler panel from the I/P steering column. Refer to Steering Column Filler Replacement .
  • Remove the I/P driver knee bolster. Refer to Knee Bolster Replacement - Left .
  • Remove the ignition switch bolts.

  • tiftogif?pic=929187
  • Lower the ignition switch away from the I/P trim pad.
  • Insert the key into the ignition lock cylinder. Turn the key to the ON/RUN position.

  • tiftogif?pic=928654

  • Depress and hold the detent on the bottom of the ignition switch in order to release the ignition lock cylinder. Remove the ignition lock cylinder with the key.
  • Remove the key from the lock cylinder.
  • tiftogif?pic=639144
  • Disengage the theft deterrent reader/exciter module retainers (1,2).
  • Remove the theft deterrent reader/exciter module (3) from the lock cylinder housing.
  • Remove the lock cylinder.
  • If the cylinder does not rotate, follow the procedure in the ignition switch replacement. Refer to Ignition Switch Replacement .
  • Note: If you need any of the procedures expanded, let me know.
  • No mention of SIR precautions made for this procedure.
  • USE THIS GUIDE AT YOUR ON RISK!
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    Relay switch

    Ignition and Start Switch Replacement
    Removal Procedure
    2c23f8d.jpg Disconnect the battery ground cable. .
    Remove the steering column filler panel.
    Remove the knee bolster bracket.
    Remove the instrument panel (I/P) cluster trim panel.
    Remove the ignition switch bolts.
    Lower the ignition switch away from the instrument carrier.
    Insert the key into the ignition lock cylinder. Turn the key to the ON/RUN position.
    Depress the transaxle park/lock cable retainer to release. Pull to remove the park/lock cable from the ignition switch.
    Important: The Passlock? electrical connector cannot be removed until the lock cylinder is removed.

    Depress and hold the detent on the bottom of the ignition switch in order to release the ignition lock cylinder. Remove the ignition lock cylinder with the key.
    d857e46.jpg Disconnect the Passlock? electrical connector.
    Disconnect the electrical connectors.
    4093e3a.jpg Important: Ignition switch lock cylinder that won't rotate or is seized.

    Perform the following procedure if the ignition switch lock cylinder is seized or won't rotate.
    12.1. Protect the immediate work area with suitable material such as clean shop towels or a clean fender cover.

    12.2. Locate the surface for the ignition switch lock cylinder release button (2) on the plastic ignition switch housing and center punch a location (1) on the "rib" approximately 3/8 inch reward (toward the key entry end) from the cylinder release button.

    12.3. Carefully drill a hole through the plastic housing with a 1/8 inch drill bit.

    12.4. Carefully drill a larger hole at the pilot location, and slightly into the ignition switch lock cylinder surface to break the release button retaining spring using a 9/32 inch drill bit.

    12.5. Remove portions of the broken spring from the hole using a small suitable tool.

    12.6. Grasp the ignition switch lock cylinder and remove it from the switch housing.

    12.7. Remove any plastic "flash" from the drilling operation, and using compressed air blow out the ignition switch assembly.

    12.8. Follow service manual procedures when cylinder cording is required. Refer to Key and Lock Cylinder Coding in General Information.

    Installation Procedure
    If the lock cylinder would not rotate or was seized, perform the following procedure:
    1.1. Install the new ignition switch lock cylinder as required by rotating both the cylinder and the ignition switch to the ON position.

    1.2. Push the ignition switch lock cylinder into the ignition switch housing until fully seated.

    1.3. You may have to slightly depress the release button as the button passes by the 9/32-in hole previously drilled in the ignition switch housing.
    9600af8.jpg Connect the electrical connectors.
    Connect the Passlock? electrical connector.
    Connect the park/lock cable to the ignition switchdd765ba.jpg Turn the key to the ON/RUN position. Install the ignition lock cylinder into the ignition switch. If you turned the key slightly while removing the lock cylinder, you may have to align the white colored ignition switch rotor (1) with the lock cylinder (2). You can rotate the ignition switch rotor (1) with your finger.
    Remove the key
    681874a.jpg Position the ignition switch to the instrument carrier.
    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    Install the ignition switch bolts.
    Tighten

    Tighten the bolts to 10 N?m (89 lb in).

    Install the trim plate bezel to the I/P cluster. Refer to Trim Plate Bezel Replacement - Instrument Panel (I/P) Cluster .
    Install the knee bolster bracket. Refer to Bracket Replacement - Knee Bolster .
    Install the steering column filler panel. Refer to Steering Column Filler Replacement .
    Connect the battery ground cable. Refer to Battery Negative Cable Disconnect and Connect Procedure in Engine Electrical.
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    Kexus ignition switch replace

    To troubleshoot these issue, for ignition switch replacing procedure:---
    Click the link below:---


    IGNITION SWITCH REPLACING

    It depends on vehicle to vehicle. But it's not very difficult on mot of cars to replace ignition switch. Basic theory of replacing ignition switch is same for all car models. -----

    To replace ignition switch on your vehicle, I suggest you few helplinks with proper ignition switch replacing procedure. View its details and you can replace ignition switch on your vehicle.

    -------------

    Click the link below: ------

    ----------

    How to remove ignition switch on VW Car models?

    http://schematicsdiagram.blogspot.com/2011/12/how-to-remove-ignition-switch-on-vw-car.html

    -------------

    How to replace Ignition Lock Cylinder on Acura Car Models?

    http://repairhelpcenter.blogspot.com/2011/11/how-to-replace-ignition-lock-cylinder.html

    --------------


    Ford Taurus: Ignition Switch & Steering Column Replacing?

    http://repairhelpcenter.blogspot.in/2012/06/ford-taurus-ignition-switch-steering.html

    -----------

    How to replace Ignition Switch on Acura Car Models?

    http://repairhelpcenter.blogspot.com/2011/11/how-to-replace-ignition-switch-on-acura.html

    --------------

    How to Replace Ignition Switch on Chevrolet Caprice Classic?

    http://schematicsdiagram.blogspot.com/2011/12/how-to-replace-ignition-switch-on.html

    ------------

    1995 Ford Taurus: Ignition switch not turning OFF?

    http://repairhelpcenter.blogspot.in/2012/06/1995-ford-taurus-ignition-switch-not.html

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    Ignition Switch Will Not Turn Off?

    http://schematicsdiagram.blogspot.in/2012/04/ignition-switch-will-not-turn-off.html

    ---------

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    How to replace ignition switch

    It depends on vehicle to vehicle.But its not very diffult on mot of cars to replace ignition switch.Basic theory of replacing ignition switch is same for all car models.:-----
    To replace ignition switch on your vehicle,i suggest you few helplinks with proper ignition switch replacing procedure. View its details and you can replace ignition switch on your vehicle.-------------Click the link below :----------------

    How to remove ignition switch on VW Car models?

    http://schematicsdiagram.blogspot.com/2011/12/how-to-remove-ignition-switch-on-vw-car.html

    -------------

    How to replace Ignition Lock Cylinder on Acura Car Models?

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    Ford Taurus: Ignition Switch & Steering Column Replacing?

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    How to Replace Ignition Switch on Chevrolet Caprice Classic?

    http://schematicsdiagram.blogspot.com/2011/12/how-to-replace-ignition-switch-on.html

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    1995 Ford Taurus: Ignition switch not turning OFF? http://repairhelpcenter.blogspot.in/2012/06/1995-ford-taurus-ignition-switch-not.html
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    Ignition Switch Will Not Turn Off? http://schematicsdiagram.blogspot.in/2012/04/ignition-switch-will-not-turn-off.html
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    9. Take down instrument panel hush panels and disconnect courtesy lights. Remove hush panels
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    15. Remove screws from IPC and pull IPC out
    16. Disconnect electrical connectors from IPC and remove IPC from the instrument panel
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    20. Depress and hold locking tab on right side of ignition switch with a small, flat-bladed screwdriver and pull ignition lock cylinder from ignition switch
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    23. Remove ignition switch through the IPC opening
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    Hi!!

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    On column-mounted ignition switches, don't confuse the switch with the lock cylinder and keys. The ignition switch is not normally visible.
    On some vehicles, the steering column support has to be removed and the column lowered to find the ignition switch. On others, the switch is accessible under the dash


    5e9852e.gif
    The ignition switch is operated by the key switch.

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    • Bolt the new switch into position.
    • Attach the witing harness.
    Don't forget to rate this post!! Good Luck!!
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    your Ignition Switch is bad here is how to replace it
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    • Remove the ignition switch wiring harness.
    • Unbolt it from its position.
    • Bolt the new switch into position.
    • Attach the witing harness.
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    Was replacing the ignition switch and accidently broke off a silver piece off of where the switch goes connected. Can you some one tell me if this can be replaced and if I have to replace the entire key...

    Replacing An Ignition Switch..

    If The Ignition Switch Is Defective, It Must Be Replaced Regardless. Before Removing A Dashboard-mounted Switch, The Tumbler (Lock Mechanism) Must Be Removed From The Switch.Normally A Small Piece Of Wire Is Inserted Into A Hole IN The Front Of The Switch And The Key Is Turned.This Will Release The Tumbler From The Switch So The Tumbler Can Be Pulled Free. Then Unplug The Wires And Remove The Old Switch.

    A Steering Column-mounted Ignition Switch Is Separated From The Tumbler. It Is Normally About Halfway Down And On Top Of The Steering Column. To Remove This Type Of Switch, Remove The Fasteners Holding The Steering Column To The Dash. This Will Let The Column Drop Down So You Can Replace The Ignition Switch.
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    1. Remove the turn signal and windshield wiper switch.
    2. Disconnect the ignition switch electrical connector.
    3. Remove the two ignition key reminder switch screws.
    4. Remove the ignition switch screws and remove the ignition switch.
    Installation

    To install, reverse the removal procedure. Check for proper operation of the ignition switch.
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