1997 Suzuki Swift Logo
Rod Newman Posted on Jan 30, 2014
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Fresh air-flow controller broken

Mechanism (not the lever) for the fresh air-flow is broken and only works in flow-thru mode and not recirculate. What and how do i remove everything so i can see and repair the mechanism.

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  • Suzuki Master 20,706 Answers
  • Posted on Jan 30, 2014
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The FSM covers HVAC. buy /barrow one.
or at alldata.com, log in ,see it.
you will have to gain access to the cables. and levers and to the
damper levers....
how to remove all those parts and not break very old plastic takes some skill , some parts just pull off others have hidden screws.

here is a quote on control panel.

  1. Disconnect the negative battery cable.
  2. Pull the control knobs from the levers.
  3. Release the latches at the rear of the bezel. Remove the control assembly lens and disconnect the bulb.
  4. Disconnect the control cables at the blower and heater assembly.
  5. Remove the control assembly fasteners.
  6. Pull the control assembly out and disconnect the electrical connections.
  7. Disconnect the control cables from the levers.
  8. Remove the blower, air conditioning and heater switch

  • Rod Newman
    Rod Newman Jan 30, 2014

    thank you, I will give it a go!

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How to replace an air inlet actuator on 2007 Pontiac Vibe 1.8 Liter Engine

Recirculation Control The recirculation control determines the air intake through the recirculation actuator. When the recirculation switch is pressed, a signal is sent from the switch to the recirculation actuator through the recirculation signal circuit. When the actuator receives the signal, the actuator moves into the recirculation mode. This circulates air from inside the vehicle instead of fresh air from the outside. Recirculation is available in any mode and can be selected with the blower motor in either the ON or OFF position.
Air Inlet Valve Actuator Replacement
Removal Procedure
  1. Remove the Instrument Panel (IP) compartment. Refer to Instrument Panel Compartment Replacement .
remove the glove box
Remove the connector (2). Remove the two screws (1) and the air inlet actuator (3) from the HVAC module.
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Tips for operating Air conditioning system on Toyota Hilux and someother...

To cool off your Toyota after it has been parked in the hot sun, drive with the windows open for a few minutes. This vents the hot air, allowing the air conditioning to cool the interior more quickly.

Make sure the air intake grilles in front of the windshield are not blocked (by leaves or snow, for example).

On humid, do not blow cold air on the windshield. The windshield could fog up because of the difference in air temperature on the inside and outside of the windshield.

Keep the area under the front seats clear to allow air to circulate throughout the vehicle.

On cold days, set the fan speed to high for a minute to help clear the intake ducts of snow or moisture. This can reduce the amount of fogging on the windows.

When driving on dusty roads, close all windows. If dust thrown up b the vehicle is still drawn into the vehicle after closing the windows, it is recommended that the in intake be set to FRESH and the fan speed to any setting except "OFF".

If following another vehicle on a dusty road, or driving in windy and dusty conditions, it is recommended that the air intake be temporarily set to RECIRCULATE, which will close off the outside passage and prevent outside air and dust from entering the vehicle interior.

HEATING

For best results, set controls to;
Fan speed ---- Any setting except "OFF"
Temperature----Towards WARM (red zone)
Air intake ---- FRESH (outside air)
Air flow ---- FLOOR
Air conditioning ---- OFF

For quick heating, select recirculated air for a few minutes. To keep the windows from fogging, select fresh after the vehicle has been warmed.

Press the "A/C" button on for dehumidified heating.

Choose floor/windshield air flow to heat the voltage interior while defrosting or defogging the windshield.

AIR CONDITIONING

For best results, set controls to;

Fan speed --- Any setting except 'OFF"
Temperature --- Towards COLD (blue zone)
Air intake --- (outside air)
Air flow --- PANEL
Air conditioning --- ON

For quick cooling, move the air intake selector to recirculate for a few minutes.

VENTILATION

For best results, set controls to;

Fan speed --- Any setting except 'OFF"
Temperature --- Towards COLD (blue zone)
Air intake --- (outside air)
Air flow --- PANEL
Air conditioning --- ON

DEFOGGING

The inside of the windshield

For best results, set controls to:

Fan speed --- Any setting except 'OFF"
Temperature --- Towards WARM (red zone) to heat; COLD (blue zone) to cool
Air intake --- FRESH (outside air)
Air flow --- WINDSHIELD
Air conditioning --- ON

The outside of the windshield

For best results, set controls to:

Fan speed --- Any setting except 'OFF"
Temperature --- Towards WARM (red zone)
Air intake --- FRESH (outside air)
Air flow --- WINDSHIELD
Air conditioning --- OFF

On humid days, do not blow cold air on the windshield. The windshield could fog up because of the difference in air temperature on the inside and outside of the windshield.

DEFROSTING

The outside of the windshield

For best results, set controls to:

Fan speed --- Any setting except 'OFF"
Temperature --- Towards WARM (red zone)
Air intake --- FRESH (outside air)
Air flow --- WINDSHIELD
Air conditioning --- OFF

To heat the vehicle interior while defrosting the windshield, choose floor/windshield air flow.
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Toyota Air Conditioners

This tip pertains to maximizing the cooling efficiency from your Toyota's Air Conditioning system.

(The info that follows is for vehicles that are not equipped with "Auto" AC.)

On really warm days, nothing is better than getting in a hot vehicle, and turning on the AC for a nice comfortable driving experience.

In our service facility, we continually see customers who are not totally satisfied with their AC output. Hopefully, this tip will address those issues, and just might be useful to you.

The number one reason for poor cooling with the AC on, is neglecting to select the "Recirculate" function on the heater/AC control panel.

What is Recirculate?
That mode is where the AC system 'recirculates' the air contained in the car, thru the AC box, over and over, until the desired temperature is reached. The Recirculate button, knob, lever or slide is easily identified by seeing a picture of a little car, with an arrow doing a 'U-Turn" inside the car. This is the opposite of the "Fresh" mode, which is an arrow going 'straight through' the little car icon.

If you are using the "Fresh" mode, you are actually admitting ambient air into the car. Ambient air is much warmer, and makes the AC work harder, and you will see a 10 degree rise in the air temperature from the dash vents. Also, some vehicles admit the 'Fresh' air from under the hood, so, leaving the 'Fresh' mode selected could actually draw in the much hotter underhood air into the AC system.

So, what to do? Anytime you use the AC, please verify that the Recirculate function has been selected. As stated above, this uses the air in the car over and over, and your cooling efficiency will be 10 degrees colder. You can easily check and verify this with an 'instant-read' thermometer. Put the thermometer in the center dash vent, start up the car, turn on the AC, select Recirculate, and watch the temperature drop. It should stop dropping around 34-36 degrees F (depending on humidity, sun load, and a few other things). Now, when the temperature is as low as it will reach, turn off the Recirculate device. You will see the temperature actually rise, maybe 10-12 degrees.

Some additional info: As long as the car is in Recirculate mode, the AC compressor will eventually turn off, when the interior makes the selected temperature. This saves you gas. If you run the AC with the fresh mode selected, the AC compressor runs all of the time. This wastes gas, and costs you more money.

The best way I can easily sum up Fresh versus Recirculate is this:

Running the car with 'Fresh' selected is like running your refrigerator with the door open. It works, but it does not work good. Choosing 'Recirculate' is like running the fridge with the door closed.
If this tip helps you, please leave a positive helpful rating. Thanks!
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Heater and air condioning switch keeps making clicking noise

The noise is one of the actuators that moves the air flow doors into different positions. Common problem. When the noise happens, move the temp. control from cold to warm. If the noise goes away, it is the temp. actuator. Or, press the recirculation button to go from fresh air to recirc. If the noise goes away, it is the recirc. actuator. Or, change the mode from vent to heat. Could be the mode actuator. Usually the temp actuator acts up.
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Hot air only, no fresh air or ac air. no engine overheating.

Your hot air keeps coming since the louver get stuck due to mechanism failure inside the ducting console. It usually is controlled by temperature setting. When the setting has no effect then the engagement is loose. Nee to open the dash vent to check out.
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Smell comes thru air vent.

You might have both. The fresh air intake is under the windshield wipers, that vent takes in the fresh air from outside. The filter is usually in the rear seat section on vans and suvs, somewhere, sometimes up front under the dash. You can switch your ac or fresh air control to recirculate and it will cut off the outside air. We always do it on dusty roads and dead skunks. Hope this helps.
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My defroster does not appear to be working properly --it is blowing hot air but windows still are fogged up during rain

Hi. The most common cause of the fogging is the selection of the "recirculate" mode, with the defroster on, on your heater control panel..

The Recirculate mode is the selection where the car has an 'arrow doing a u-turn" in it.
Select the other mode (which is the 'Fresh' mode);
the car 'with an arrow running thru it'.

Recirculate mode is ONLY for use with the AC on.
Always use Fresh with the heater and the defroster.

That was a very good question, and one that I receive quite often.
The owner's manual does not explain this very well.
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This morning i got into the car turned the heat on worked great got out of the car came back in and the heat doesn't blow out nothing HELP it's cold

If nothing is blowing, you may have blown the fuse for your fan. You can check to see if the air is indeed heating by driving down the road with the heat turned on and the air control in the fresh air position, (not recirculate), if the fan is not blowing and the air control is on recirculate, no air will come thru the system, so this test will not work. So be sure it is set to fresh if you try this.
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2005 Toyota Corolla air conditioner is cold but

The air flow does not 'increase' with the recirc button pressed. The fan motor blows at specific speeds, no matter whether fresh or recirc is selected. The recirc feature is there so that you do NOT admit 'fresh/hot' air from the outside into the AC box. In short, the recirc feature is to re-use, or, recirculate the existing air in the car. When it is properly working, on a hot day, the recirc selection should drop the internal temperature at the center air vent about 6 degrees lower than with the fresh selected.
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