No heat coming from rear seat vents. all other vents work fine.
SOURCE: clicking noise behind right side second row seat
I had the same problem. There are two regulators and the one that determines air direction is broken. The door inside is hung up and it strips the gears in the regulator. You can leave all the seats in the car but you have to remove several panels on the inside to get to the regulator. Many or them pry off. This can be risky if you are not careful and you may decide you don't want to risk it. Others need bolts removed (around the seatbelts) to remove. If you get to that point you will find two regulators that are white in color. They are anchored by 4 screws (i think) and come right out. Determine you have the proper one by toggling the face/floor button. You can follow the noise. The real problem here is with the door that hangs up. Mine hung up because the whole assembly was anchored against a big wiring harness on the back side that cracked the whole casing. Bad engineering. You may have to remove some sharp cracked pieces so the door moves easily. Problem is that you now will have a hole in your AC/Heating unit. You can replace that as well (expensive) or seal it some other way. By the new regulator from Ford and reassemble and you're done. If you are handy it should take you a couple of hours. My bro had the same problem on his Explorer and we fixed it much quicker the second time around. If you are not handy, you might want to reconsider.
SOURCE: 2004 Ford Expedition rear floor cool/heat
Item
Part Number
Description
1
—
Air inlet door
2
—
Temperature blend door
3
—
Headliner airflow
4
—
Auxiliary mode door
5
—
Floor airflow
6
18476
Heater core
7
19860
Evaporator core
8
19805
Blower motor
The auxiliary A/C and heating system has the following features:
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I would say the auxiliary mode door (#4) electric motor is not wokring.
=============================================
Auxiliary Blend Door Actuator —Air Distribution
Removal and Installation
SOURCE: PROBLEM WHEN SELECTING THE DIRECTION FOR THE AIR
Sounds like you have a supply vacuum problem. When you lose supply vacuum to the control head it defaults to defrost.
SOURCE: 2004 Ford Expedition XLT, front blend door actuator
Hope I was avle to help, glad you up and going.
SOURCE: Air is blowing out of defroster and floor but not main dash vents
Check for vacuum hose leak.
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