2002 Ford Expedition Logo
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billy lutz Posted on Mar 13, 2014

Inertia switch keeps cutting off while cranking engine

Fuel pump went out and was replaced after the pump was replaced the engine started running rough then shutting off, the vehicle was brought to me with a diagnostic report from the dealership. First thing it said was replace fuel pump, so we did and after installing the new pump the engine will turn over but the inertia switch cuts off and has to be reset. The wiring harness is grounded from the harness to the frame and some other spots in it are bare. Also has a mass air code, idle air code, and a coil 1, 3, and 5 code since the first pump was installed. Needing to figure out where to go next or any possible places to look from here. Thanks for any advice

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chris apodaca

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  • Posted on Mar 13, 2014
chris apodaca
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Power goes from the fuse box to the fuel pump relay to the inertia switch and then to the fuel pump motor.I would suggest bypassing the inertia switch for now just to see if you can get the vehicle started and go from there. FYI The inertia switch is just there in case you get in a collision and shuts fuel off. Good Luck

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To reset, just press down on it. To check if the switch is tripped, check for power at the connector to the fuel inertia switch

Engine compartment fuse # 10 ( 20A ) to the fuel pump relay -> Dark Green w/ yellow stripe wire to the fuel inertia switch -> pink w/ black stripe wire to the fuel pump module.
Check the pink w/ black stripe wire to ground with a meter for power, with the key in the run position.

If you turn the key from off to run ( do not start ) you should hear the fuel pump cycle ( hum, then turn off ).

Could be an issue with the fuel pump relay ( my '01 had a crank no start at ~ 35K miles, bad fuel pump relay ). I proved this out ( after a stupid ID10T error in my diagnoses process ) by jumpering the normally open contacts in the fuel pump relay socket, and then installing the trailer tow reverse circuit relay into the fuel pump relay socket ( same full size Ford Relay ).

Jumpering the fuel pump relay in the relay socket ( remove relay and use jumper wire ), red line
sscullys_16.jpg

If you have a no crank issue, could be the DTR ( Digital Transmission Range ) sensor on the driver's side of the trans is out of alignment.

Check the start motor relay ( on the firewall on the passenger side ) for power on the Tan w/ Red stripe wire when the key is in the start position ( this is from the ignition switch through the DTR when in park or neutral to the starter motor relay ).

You can test another route, turn the key to the run position, and apply power to the Tan w/ Red stripe wire on the starter motor relay in the engine compartment on the firewall. BE CAREFUL, the motor should turn over, keep clear of moving parts.

Post back a comment to this problem with the results of the testing.

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