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Anonymous Posted on May 09, 2014

Removal of water pump 1992 dodge caravan 3.0

I need instructions

5 Related Answers

Anonymous

  • 405 Answers
  • Posted on Jun 28, 2008

SOURCE: replacing water pump on a dogge Caravan 1996

Alright, here's a pic of the mechanicals:
0900c1528006619e.jpg


The bad news is on your vechile you have to remove the timing belt, but here's a step by step.

  1. Disconnect the negative battery cable.
  2. Remove the drive belts.
  3. Drain the cooling system.
CAUTION When draining coolant, keep in mind that cats and dogs are attracted by ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.
  1. Remove the timing case cover and timing belt. Refer to Timing Belt Covers and Timing Belt Removal procedures.
  2. Remove the pump assembly mounting bolts.
  3. Separate the pump assembly from water pipe and remove.
  4. Clean gasket and O-ring mounting surfaces.
  5. Install a new O-ring on water pipe and lubricate with water.
  6. Install a new gasket on pump body.
  7. Press the water pump assembly into water pipe.
  8. Install pump mounting bolts and tighten to 27 Nm (20 ft. lbs.).
  9. Install timing belt and cover. Refer to Timing Belt procedures.
  10. Install drive belts.
  11. Fill the cooling system
To remove timing:
0900c152800661ff.jpg
The timing belt can be inspected by removing the upper (front outer) timing cover.
  1. Disconnect the negative battery cable.
  2. Remove the accessory drive belts.
  3. Remove the timing belt covers.
  4. Identify the timing belt running direction to avoid reversal during installation.
  5. Loosen timing belt tensioner bolt and remove timing belt.
  6. Remove the crankshaft sprocket flange.
To install:
  1. Rotate the crankshaft sprocket until timing mark on crankshaft sprocket is lined up with the oil pump timing mark at 1 o'clock position.
  2. Rotate the (inner) camshaft sprocket until mark on (inner) camshaft sprocket is lined up with the timing mark on alternator bracket.
  3. Rotate the (outer) camshaft sprocket (radiator side) until mark on the sprocket is lined up with the timing mark on the timing belt inner cover. Refer to timing belt illustration.
  4. Install the timing belt on the crankshaft sprocket while maintaining pressure on the tensioner side.
  5. Position the timing belt over the camshaft sprocket (radiator side). Next, position the belt under the water pump pulley, then over the (inner) sprocket and finally over the tensioner.
  6. Apply rotating force in the opposite direction to the camshaft sprocket (radiator side) to create tension on the timing belt tension side.
  7. Rotate the crankshaft in a clockwise direction and recheck engine timing marks.
  8. Install the crankshaft sprocket flange.
  9. Loosen the tensioner bolt and allow tensioner spring to tension the belt.
  10. Again rotate the crankshaft in a clockwise direction (2) full turns. Recheck the engine timing. Tighten the tensioner bolt to 23 ft. lbs. (31 Nm).
  11. Install the timing covers.
  12. Install the accessory drive belts.
  13. Connect battery negative cable.
Hope this helps.

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jmeyer847

Jeremiah Meyer

  • 204 Answers
  • Posted on Jan 08, 2009

SOURCE: 2002 dodge stratus 2.4L dohc water pump and timing instructions

This procedure is wayyyy to long to list on here. Your better off going to your local auto parts store and buying a repair manual for your car. It will have both detailed procedures for fixing both of your items. You can also goto the library and get the factory service manual for free. Good luck to you and thanks for using fixya!

Sincerely,

jC

Michael Gutwein

  • 104 Answers
  • Posted on Apr 29, 2009

SOURCE: Need install instruction for starter on 2002 Dodge Caravan

This is alittle tricky getting to some of the bolts but its not too hard to do otherwise. 2 bolts hold on the starter IIRC they are 13mm bolts. make sure your battery is dissconected by the black cable. then there will be 2 nuts holding on the starter wires. one will be 8mm and the other 13mm. remove them with care cause the wires may and can break. when you remove starter check wires for corrosion or if they look fraigle. repair them if damaged.
then to put it back in is the same way you took it out. should take about 1.5 hrs total if you have never done it before.

Overall i would say skill level 3/10 only cause its trickey getting to that top bolt sometimes.

good luck,
Michael

motor1258

Mike Butler

  • 6674 Answers
  • Posted on Oct 05, 2009

SOURCE: labor time to replace a faulty water pump in 05 Gran Caravan 3.8

Try (repairpal.com) for estimate for your particular area. You may have to enter Grand Caravan to get the 3.8L engine .
I'm thinking 2 hrs.

ministock48

Bobby Memory

  • 258 Answers
  • Posted on Oct 23, 2009

SOURCE: 2004 Dodge Grand Caravan water pump

no it only calls for like .8 of an hour to chang it. it is very easy to change

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Related Questions:

0helpful
1answer

How do i replace the water pump

For water pump replacement i suggest you to check the help link provided below.

click the link below :----

Water pump replacing procedure for all vehicles?

http://technoanswers.blogspot.com/2011/11/water-pump-replacing-procedure-for-all.html
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HOW TO REPLACE A WATER PUMP

http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-water-pump.html

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This will help.

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0helpful
1answer

How to replace a water pump

For water pump replacement i suggest you to check the help link provided below.

click the link below :----

Water pump replacing procedure for all vehicles?

http://technoanswers.blogspot.com/2011/11/water-pump-replacing-procedure-for-all.html
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http://schematicsdiagram.blogspot.com/2011/07/how-to-replace-water-pump.html

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This will help. Thanks.

3helpful
1answer

Need the wireing order for a 1992 dodge caravan in changing the termostate i removed the wires to reach the nuts marked them but the car runs bad must have them mixed up 3,3 liter engine caravan se

For the 3.3L:
Firing Order:

1-2-3-4-5-6
Cylinders:
(back of vehicle)
1--------3--------5
2--------4--------6
(front of vehicle)
Ignition Coil:
(back)
6---3
4---1
2---5

Let me know if this helped, or if you have additional information or questions. Feel free to contact me at FixYa.com!
0helpful
2answers

How do i fix a water pump in a 96 dodge caravan

You'll need to remove the serpintine belt, once removed you'll need to take the pulley from the water pump, I believe three bolts, 10MM. After this is removed you'll be able to see the bolts holding the pump in place. I believe there are 5 or 6 of them, if my memory serves they are 8MM.

Please let me know if this had assisted you,

Thanks,
Tom
3helpful
2answers

Need step by step to replace water pump on 1997 dodge caravan v-6 3,0 mits. motor...

Chrysler Caravan/Voyager/Town and Country 1996-1999 Water Pump - REMOVAL & INSTALLATION
3.0L Engine
See Figure

a812cd7.jpg

Fig. 3: Water pump mounting detail-3.0L engine
  1. Disconnect the negative battery cable.
  2. Drain the cooling system.
  3. Remove the drive belts. Remove the timing belt covers and the timing belt.
  4. Remove the water pump mounting bolts.
  5. Separate the water pump from the water inlet pipe and remove the water pump.
  6. Inspect the water pump and replace as necessary.

To install:
  1. Clean all gasket and O-ring surfaces on the water pump and water pipe inlet tube.
  2. Wet a new O-ring with water and install it on the water inlet pipe.
  3. Install a new gasket on the water pump.
  1. Install the pump inlet opening over the water pipe and press until the pipe is completely inserted into the pump housing.
  2. Install the water pump-to-block mounting bolts and tighten to 20 ft. lbs. (27 Nm).
  3. Install the timing belt and timing belt covers. Install and adjust the drive belts.
  4. Reconnect the negative battery cable. Fill the cooling system to the proper level with a 50 / 50 mixture of clean, ethylene glycol antifreeze and water.
  5. Run the engine and check for leaks. Top off the coolant level, if necessary.

Hope this help (remember comment and rated this).
1helpful
1answer

Water pump on 2002 dogde caravan

the pulley comes out with the pump..remove 3 bolts in pump hub..remove all pump bolts and you will need to pry engine back toward driver's side to remove both together..
2helpful
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I need to know where the water pump is located on 1992 Dodge Caravan 3.0 L, 6 CYL and how to install it. A picture would be helpful.

your water pump is at the front of the motor towards the bottom of the van.look at the pulleys the water pump is the only one that the smooth side of the belt runs on and has three or four bolts on the front of it

do rate the solution.
0helpful
1answer

1993 dodge caravan 3. liter

Not much help picture wise, but at least lets you know what your getting into.

http://www.ehow.com/how_4508705_install-water-pump-dodge-caravan.html
0helpful
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Replacing water pump

go to this link it covers all 3 types of engines good luck

http://www.autozone.com/autozone/repairinfo/repairguide/repairGuideContent.jsp?chapterTitle=Engine+Mechanical&partName=Engine+And+Engine+Overhaul&pageId=0900c152800c06ce&subChapterTitle=Water+Pump&partId=0900c152800c06c1
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