Front suspension dodge 99 3.3l

• Air Suspension
• Front Suspension
• Rear Suspension
• • Coil Spring Rear Suspension
  • Coil Springs
  • Lower Ball Joint
  • Lower Control Arms
  • Shock Absorbers
  • Stabilizer Bar Sway Bar
  • Strut Macpherson Strut Assembly
  • Upper Control Arms
  • Wheel Bearings
• Specifications
• Wheel Alignment

• HOME
• REPAIR INFO
• 1999 LEXUS ES300 3.0L SFI DOHC 6CYL REPAIR GUIDE
• SUSPENSION
• REAR SUSPENSION
• COIL SPRING REAR SUSPENSION

Lexus Car ES, IS, LS 1998-06
Coil Spring Rear Suspension

• HUB & BEARINGS
• STABILIZER BAR
• STRUT & COIL SPRING

Print

Hub & Bearings

Adjustment
Check the backlash in bearing shaft direction and the axle hub deviation. Maximum for backlash should be 0.0020 in. (0.05mm) and for axle hub deviation 0.020 in. (0.05mm).

Fig. Checking wheel bearings for excessive play


NOTE The rear wheel bearings are non-adjustable. If the wheel bearing is out of specifications, replace the wheel bearing.
Removal & Installation

1. Before servicing the vehicle, refer to the Precautions section.
2. Raise and safely support the vehicle.
3. Remove or disconnect the following:
   
   Rear tire and wheel assembly Rear stabilizer link Rear axle shaft nut Rear disc brake caliper and disc Speed sensor Parking brake assembly at the wheel hub No. 1 and 2 upper control arm assembly No. 1 and 2 rear suspension arm assembly Toe control link Rear axle from hub assembly using a plastic hammer No. 2 rear wheel bearing dust deflector using a screwdriver 4 bolts and rear axle hub and bearing assembly from the axle carrier assembly
   

To install:

1. Install or connect the following:
   
   Hub on the carrier and tighten the bolts to 52 ft. lbs. (70 Nm) No. 2 rear wheel bearing dust deflector using a screwdriver Rear axle into hub assembly No. 1 and 2 upper control arm assembly. Torque the new nut to the No. 2 rear upper control arm to 52 ft. lbs. (70 Nm). Temporarily tighten the No. 1 arm bolt. No. 1 and 2 rear suspension arm assembly. Temporarily tighten. Toe control link. Torque new nut to 52 ft. lbs. (70 Nm). Rear stabilizer link. Torque to 20 ft. lbs. (27 Nm). Parking brake assembly at the wheel hub Rear speed sensor Rear axle shaft nut. Torque to 214 ft. Lbs. (290 Nm) and stake the nut with a chisel and hammer. Rear brake disc and disc brake caliper
   
2. Adjust the parking brake.
3. Stabilize the suspension as follows :
   1. Install the wheel(s).
   2. Lower the vehicle and bounce it up and down several times to stabilize the rear suspension.
   3. Raise the vehicle.
   4. Remove the wheel.
   5. Jack up the rear lower suspension armplacing a wood block in between. Apply a load to the suspension so that the lower suspension arm is plkaced in a horizontal position.
   
   
4. Fully tighten the No. 1 rear upper control arm assembly to 119 ft. lbs. (161 Nm).
5. Fully tighten the No. 1 rear suspension arm assembly to 70 ft. lbs. (95 Nm).
6. Fully tighten the No. 2 rear suspension arm assembly to 119 ft. lbs. (161 Nm).
   
   Rear tire and wheel assembly
   

1. Before servicing the vehicle, refer to the Precautions section.
2. Raise and safely support the vehicle.
3. Remove or disconnect the following:
   NOTE If it is necessary to replace the hub or bearing, replace the components as an assembly.
   
   
   Rear tire and wheel assembly If equipped with rear disc brakes, the caliper mounting bolts. Leave the brake line connected and suspend the assembly out of the way. Brake rotor or drum 4 bolts and pull off the rear axle hub O-ring
   

To install:

1. Install or connect the following:
   
   Hub on the carrier and tighten the bolts to 59 ft. lbs. (80 Nm) Rotor or drum Caliper, f equipped with rear disc brakes and tighten the bolts to 34 ft. lbs. (64 Nm) Wheel
   

1. Before servicing the vehicle, refer to the Precautions section.
2. If equipped with air suspension, move the height control switch in the trunk area to the OFF position.
3. Remove or disconnect the following:
   
   Negative battery cable Rear wheel(s) Height control sensor link from the lower control arm Anti-lock Brake System (ABS) speed sensor and wiring harness Brake caliper bracket from the rear axle carrier by removing the 2 bolts. Support the caliper with a piece of wire. Brake rotor Parking brake shoes and cable Cotter pin, lock cap and the nut holding the halfshaft to the rear axle Suspension member brace by removing the 2 bolts Halfshaft bolts and washers Halfshaft from the vehicle Strut rod
   
4. Place matchmarks on the adjusting cam and body for the No. 1 control arm.
5. Remove or disconnect the following:
   
   Nut and adjusting cam Nut on the axle carrier side of the No. 1 lower control arm Separate the control arm from the axle carrier No. 1 lower control arm Stabilizer bar link from the No. 2 lower control arm.
   
6. Place matchmarks on the adjusting cam and body.
7. Remove or disconnect the following:
   
   Nut and adjusting cam from the No. 2 lower control arm Nut and bolt holding the No. 2 lower control arm to the axle carrier No. 2 control arm from the vehicle Nut and bolt on the lower side of the strut assembly 2 upper control arm set nuts and bolts Axle carrier with the upper control arm
   
8. Secure the axle carrier in a vise.
9. Remove or disconnect the following:
   
   Nut holding the upper control arm to the axle carrier and remove the control arm Dust deflector. Use a suitable prytool. Oil seal
   
   

   Fig. Removing the oil seal (inner)-LS 430
   
   

10. Remove the 2 bolts and nuts and shift the backing the plate towards the hub side (outside).
11. Remove or disconnect the following:
    
    Axle hub
    
    

    Fig. Removing the axle hub from the axle carrier-LS 430
    Backing plate. Inner race (outside) from the axle hub
    
    

    Fig. Removing the inner race (outside) from the axle hub-LS 430
    Oil seal (outer) from the axle
    
    

    Fig. Removing the oil seal (outer)-LS 430
    Snapring from inside the axle housing Bearing from the axle housing
    

To install:

1. Install or connect the following:
   
   New bearing to the axle housing Snapring to the axle carrier, using snapring pliers New outer oil seal. Coat the oil seal lip with multipurpose grease.
   
   

   Fig. Installing the oil seal (outer)-LS 430
   Backing plate to the axle housing. Do NOT install the bolts or nuts at this time. Inner race (inside) to the axle housing Axle hub to the axle housing Backing plate in position. Tighten the bolts and nuts to 43 ft. lbs. (59 Nm). New oil seal (inner) to the axle housing. Coat the oil seal lip with multipurpose grease.
   
   

   Fig. Installing the oil seal (inner)-LS 430
   New dust deflector. Be sure to align the hose for the ABS speed sensor in the dust deflector and axle carrier. Upper control arm to the axle carrier by installing the nut. Tighten the nut to 80 ft. lbs. (108 Nm). Axle carrier and upper control arm to the vehicle as an assembly 2 upper control arm set bolts and tighten the bolts to 121 ft. lbs. (164 Nm) Bolt and nut holding the strut to the axle carrier. Tighten to 101 ft. lbs. (137 Nm). Bolt and nut connecting the No. 2 lower control arm to the axle carrier. Tighten the bolt to 60 ft. lbs. (81 Nm). Nut and adjusting cam to hold the No. 2 lower control arm to the body. Align the adjusting cam marks and tighten the nut to 57 ft. lbs. (78 Nm). Stabilizer bar link to the No. 2 lower control arm and tighten the nut to 48 ft. lbs. (65 Nm) No. 1 lower control arm to the axle carrier and body. Install the nut to hold the No. 1 lower control arm to the axle carrier. Tighten the nut to 43 ft. lbs. (59 Nm). Nut and adjusting cam to hold the No. 1 lower control arm to the body. Align the matchmarks and tighten the nut to 57 ft. lbs. (78 Nm). Strut rod to the axle carrier and body. Install the bolt and nut to hold the strut rod to the body. Tighten to 57 ft. lbs. (78 Nm). Bolt and nut to hold the strut rod to the axle carrier. Tighten to 136 ft. lbs. (184 Nm) Parking brake shoes and cable Outboard joint side of the halfshaft and align the matchmarks on the side gear shaft and the halfshaft. Coat the threads with clean oil and install the hexagon bolts. Tighten bolts to 61 ft. lbs. (83 Nm). Suspension member brace with the 2 bolts. Tighten the 2 bolts to 37 ft. lbs. (50 Nm). Nut to hold the halfshaft to the rear axle. Tighten the nut to 213 ft. lbs. (289 Nm). Lock cap and cotter pin Brake disc to the axle hub with the matchmarks aligned. Install the 2 screws and tighten the screws to 48 inch lbs. (5 Nm). Brake caliper to the vehicle and install the 2 bolts. Tighten the bolts to 77 ft. lbs. (104 Nm). ABS speed sensor and wiring harness Height control sensor link with the matchmarks aligned. Tighten the nut to 48 inch lbs. (5 Nm). Rear wheel(s) Negative battery cable
   

2. Lower the vehicle and turn ON the air suspension switch.

Fig. Exploded view rear carrier assembly, hub and bearing-

1. Before servicing the vehicle, refer to the Precautions section.
2. Remove or disconnect the following:
   WARNING Be careful not to damage the boot and ABS sensor
   
   
   Rear wheel(s) Height control sensor link from the lower control arm Anti-lock Brake System (ABS) speed sensor and wiring harness Brake caliper bracket from the rear axle carrier by removing the 2 bolts. Support the caliper with a piece of wire. Brake rotor Parking brake shoes and cable Toe control link Separate upper control arm assembly Shock absorber from axle carrier Suspension arms No 1 and 2 from axle carrier Rear axle from carrier
   
   
   Wheel bearing dust deflector 4 bolts and axle & bearing hub assembly
   

To install:

1. Install or connect the following:
   
   4 bolts and axle & bearing assembly. Tighten to 48 ft. lbs (65 Nm) Rear wheel bearing dust deflector Rear drive axle Upper control arm. Temporarily tighten No 2 and No 1 suspension arms. Tighten to 52 ft. lbs. (70 Nm) Shock absorber. Temporarily tighten Toe control link. Tighten to 37 ft. lbs. (50 Nm) Fully tighten upper control arm. Tighten to 52 ft. lbs. (70 Nm) Height control sensor Parking brake shoes and cable Speed sensor Rear disc brake caliper Fully tighten shock with new nut to 52 ft. lbs. (70 Nm) Rear tire
   
2. Inspect and adjust rear wheel alignment
3. Check ABS speed sensor signal

1. Before servicing the vehicle, refer to the Precautions section.
2. Remove or disconnect the following:
   
   Rear wheel Wheel speed sensor Axle halfshaft Brake caliper and rotor Parking brake shoes Parking brake cable No. 1 lower suspension arm bolt No. 2 lower suspension arm bolt Toe control link Upper ball joint Axle carrier from the vehicle
   
3. Press the hub out of the wheel bearing, then remove the backing plate.
4. Remove the snapring, then press the wheel bearing out of the axle carrier.

To install:

NOTE Use a new toe control link nut for assembly.

1. Installation is the reverse of the removal procedure, while using the following torque values:
   
   Backing plate bolts: 43 ft. lbs. (59 Nm) No. 1 lower suspension arm bolt: 55 ft. lbs. (75 Nm) No. 2 lower suspension arm bolt: 81 ft. lbs. (110 Nm) Toe control link nut: 36 ft. lbs. (49 Nm) Upper ball joint nut: 80 ft. lbs. (108 Nm) Brake caliper support bolts: 77 ft. lbs. (104 Nm) Rear wheel lug nuts: 76 ft. lbs. (103 Nm)
   

Fig. Exploded view rear Axle carrier and hub assembly-ES 330

1. Before servicing the vehicle, refer to the Precautions section.
2. Remove or disconnect the following:
   
   Rear tire and wheel assembly Brake caliper support bracket Brake rotor Skid control sensor wire 4 bolts and rear hub and bearing assembly Skid control sensor
   

To install:

1. Install or connect the following:
   NOTE Inspect bearing back lash and hub deviation
   
   
   Skid control sensor Rear axle hub and bearing assembly with 4 bolts. Tighten to 59 ft. lbs. (80 Nm) Skid control sensor wire
   
   
   Rear disc Rear disc brake caliper assembly. Tighten to 46 ft. lbs (62 Nm) Flexible brake hose Rear tire and wheel
   
2. inspect and adjust rear wheel alignment
3. Check ABS speed sensor signal

Stabilizer Bar

Removal & Installation

1. Remove the rear wheels.
2. Remove the 2 nuts and left stabilizer bar link. If the ball joint turns together with the nut, use a hexagon wrench (5 mm) to hold the stud. Repeat for the right side.
3. Remove the 8 bolts, 2 No. 1 brackets and 2 bushings. Two types of bolts are used, so make sure the correct bolts are installed.
4. Remove the stabilizer bar.

To install:

1. Install the stabilizer bar.
2. Install the bushing and bracket with the 2 bolts and tighten to 14 ft. lbs. (19 Nm). Install the bushing to the inner side of the bushing stopper on the stabilizer bar.
3. Connect the stabilizer bar links and tighten the nuts to 29 ft. lbs. (39 Nm). Repeat for the right side.
4. Install the rear wheels.
5. Inspect and adjust rear wheel alignment.

Strut & Coil Spring

Removal & Installation

1. Before servicing the vehicle, refer to the Precautions section.
2. Remove or disconnect the following:
   CAUTION Do NOT remove the center nut to the strut at this time. The spring on the strut is under high pressure and can cause serious injury.
   
   
   No. 2 luggage compartment trim cover Left and right deck side trim box Rear luggage compartment trim cover Front luggage compartment trim cover Left and right side luggage compartment trim covers Rear wheel Rear wheel fender liner No. 2 differential support protector Rear suspension member brace Rear No. 2 lower control arm Mounting bolts and strut assembly
   
3. Secure the strut in a vise.
4. Compress the coil spring
5. Remove or disconnect the following:
   
   Upper strut retaining nut Suspension support Upper insulator Bumper Coil spring Insulator

Brake Rotor (Disc) - REMOVAL & INSTALLATION

1. Loosen the wheel lug nuts.
   
2. Jack up the front of the vehicle and support on jackstands.
   
3. Remove the wheel and tire.
   
4. Remove the brake caliper assembly as described earlier in this section, but do not disconnect the brake hose.
   
5. Suspend the caliper assembly by a piece of wire. Do not allow it to hang by the brake hose.
   
6. Follow the procedure given under wheel bearing removal in Suspension and Steering for models with manual and automatic locking hubs (lines down).

New rotor assemblies come protected with an anti-rust coating which should be removed with denatured alcohol or degreaser. New hubs must be packed with EP wheel bearing grease.

1. Installation is the reverse of the removal procedure.

Front Wheel Bearings - REMOVAL & INSTALLATION
(see Figure 1 )

Fig. 1: Inspect the bearings for abnormal wear and/or damage

With Manual Locking Hubs
(see Figures 2 through 17)

1. Raise the vehicle and install jackstands.
   
2. Remove the wheel and tire assembly.
   
3. Remove the retainer washers from the lug nut studs and remove the manual locking hub assembly from the spindle.
   
4. Remove the snapring and spacer from the end of the spindle shaft.
   
5. Remove the outer wheel bearing locknut from the spindle using 4 prong spindle nut spanner wrench, T86T-1197-A or equivalent. Make sure the tabs on the tool engage the slots in the locknut.
   
6. Remove the locknut washer from the spindle.
   
7. Remove the inner wheel bearing locknut from the spindle using 4 prong spindle nut spanner wrench, T86T-1197-A or equivalent. Make sure the tabs on the tool engage the slots in the locknut.
   
8. Remove the outer bearing cone and roller assembly from the hub. Remove the hub and rotor from the spindle.
   
9. Using seal removal tool 1175-AC or equivalent remove and discard the grease seal. Remove the inner bearing cone and roller assembly from the hub.
   
10. Clean the inner and outer bearing assemblies in solvent. Inspect the bearings and the cones for wear and damage. Replace defective parts, as required.
    
11. If the cups are worn or damaged, remove them with front hub remover tool T81P-1104-C and tool T77F-1102-A or equivalent.
    
12. Wipe the old grease from the spindle. Check the spindle for excessive wear or damage. Replace defective parts, as required.

Fig. 2: Before beginning the wheel bearing removal, and after the outer hub is removed, wipe off any excess grease

Fig. 3: After the grease is wiped off, remove the axle shaft snapring ...

Fig. 4: ... then pull the splined spacer from the axle shaft end

Fig. 5: Use a 4 pronged socket to loosen the outer wheel bearing locknut ...

Fig. 6: ... then remove the outer locknut

Fig. 7: Remove the lockwasher from behind the outer locknut ...

Fig. 8: ... then loosen and remove the inner locknut-note the lockwasher engagement pin (arrow)

Fig. 9: While pushing inwards on the rotor/hub assembly, remove the outer wheel bearing ...

Fig. 10: ... then pull the rotor/hub assembly from the spindle, taking care not to scratch the bearing cups in the hub

Fig. 11: Pry out the grease seal on the back of the rotor/hub assembly ...

Fig. 12: ... then remove the inner wheel bearing. Thoroughly clean and inspect all of the parts for wear or damage

continue...

remove inner cv boot, just on inside edge is circlip which holds inner bearing joint into outer housing remove circlip and separate joint outer housing does not come out of front diff unless you drop or remove whole front diff assembly
will have to remove whole stub axle hub assembly to remove drive shaft from outer wheel stub axle (hub) assembly

FRONT DRIVE AXLE Hubs and Bearings REMOVAL & INSTALLATION Models 44, 60, 70 and 80 with Manual or Automatic Locking Hubs

1. Raise the vehicle and install jackstands.
2. Refer to Manual or Automatic Free Running Hub Removal and Installation and remove the hub assemblies. Fig. 1: Remove the outer locknut on the Model 60/70 front drive axle
   
   
3. Remove the wheel bearing lock nut, using a hub nut wrench.
4. Remove the lock ring from the bearing adjusting nut. This can be done with your finger tips or a screwdriver. Fig. 2: Exploded view of the front hub retaining hardware
   
   
5. Using a hub nut wrench remove the bearing adjusting nut.
6. Remove the caliper and suspend it out of the way (see the brake section).
7. Slide the hub and disc assembly off the spindle. The outer wheel bearing will slide out as the hub is removed, so be prepared to catch it. To install:
   
8. Carefully position the hub and disc assembly on the spindle.
9. Install the outer bearing cone and roller, and the adjusting nut. NOTE: The adjusting nut has a small dowel on one side. This dowel faces outward to engage the locking ring.
   
10. Using a hub nut wrench tighten the bearing adjustment nut to 50 ft. lbs. (68 Nm), while rotating the wheel back and forth to seat the bearings.
11. Back off the adjusting nut approximately 90°.
12. Install the lock ring by turning the nut to the nearest hole and inserting the dowel pin. NOTE: The dowel pin must seat in a lock ring hole for proper bearing adjustment and wheel retention.
    
13. Install the outer lock nut and tighten to 50-80 ft. lbs. (68-108 Nm). Final end-play of the wheel on the spindle should be 0.001-0.010 in. (0.025-0.25mm).
14. Assemble the hub parts.
15. Install the caliper.
16. Remove the jackstands and lower the vehicle.

Model 44 With Full-Time 4-Wheel Drive

1. Remove the wheel cover.
2. Remove the cotter pin and loosen the axle shaft nut. Fig. 3: Remove the wheel bearing adjusting nut from the Model 44 front axle
   
   
3. Raise the support the front end on jackstands.
4. Remove the wheels. Fig. 4: Exploded view of the Model 44 wheel bearing adjusting nut, retaining washer and locknut in their correct relationship
   
   
5. Unbolt the caliper and support it out of the way. DO NOT DISCONNECT THE BRAKE LINE!
6. Remove the inboard brake pad.
7. Remove the axle shaft nut and washer.
8. Through the hole provided in the rotor, remove the six retainer bolts.
9. Position pull C-4358, or equivalent, over the wheel lugs and install the lug nuts. Tighten the main screw of the puller to remove the hub, bearings, retainer and outer seal as an assembly.
10. Insert a prybar through the U-joint and wedge the shaft inward as far as it will go. Make sure that it is wedged securely and can't be moved.
11. Install the hub, rotor and bearing assembly and tighten the retainer bolts to 30 ft. lbs. (40 Nm) in a crisscross pattern.
12. Install the brake adapter. Tighten the bolts to 85 ft. lbs. (115 Nm).
13. Remove the prybar form the U-joint.
14. Install the axle shaft nut and tighten it to 100 ft. lbs. (136 Nm), then continue tightening it to align the cotter pin holes. Install the cotter pin.
15. Using the lube fitting, fill the knuckle with NLGI, Grade 2, multi-purpose EP grease until the grease is seen flowing through the inner seal. Fig. 5: Lubrication fitting location on the rotor top hat
    
    
16. Install the inner brake pad and caliper (see Section 9).
17. Install the wheels and tighten the lug nuts to 110 ft. lbs. (150 Nm).

Hello
Welcome!

The replacement of the CV axle is much easier with the vehicle lifted on a suspension lift. With the minivan in neutral and the steering wheel unlocked, removal of the front tire and then caliper assembly will be required. Remove the entire caliper assembly with pads intact to save a step. Be sure to support the caliper assembly to the coil spring so it does not incur damage to the rubber brake hose.

The disconnection of the lower ball joint and outer tie rod end will also be required to allow free movement of the steering knuckle. For Caravans that employ speed sensors, remove the wire harness from the knuckle connection as well.

Remove the cotter pin and castle-headed nut lock from the CV spindle. Next, remove the spring washer and the hub nut. This will require a large socket and breaker bar or a pneumatic gun. To separate the CV axle spindle from the steering knuckle, thread the hub nut back onto the spindle so it's exposing a few threads at the top. Tap on the nut with a large rubber mallet until the splines of the spindle separate from the adjoining knuckle.

At this point, it's wise to place a drain bucket beneath the transaxle side of the CV joint connection to catch trickling transaxle fluid that will leak out once the connection of the axle to transmission is separated.

Because the tie rod end and ball joint connections have been separated, you'll be able to manipulate the knuckle from the CV axle spindle. This requires determination and having an assistant would be helpful.

Once the outer spindle connection of the CV axle is free from the knuckle, you'll need a large pry bar to disengage the inner tri-pot joint out of the transaxle and remove the CV axle from the transmission. This is where some fluid will leak into the drain bucket.

To install the new axle, start with the inner connection to the transaxle so that the inner joint circlip seats in the transaxle side gear. An audible click of the circlip should be heard and then test the connection by trying to pull out on the axle by hand. There will be a little free-play in the axle, but if the circlip is seated, you will not be able to disconnect the axle without the aide of the pry bar.

Next, align the splines of the outer CV axle spindle to the grooves in the steering knuckle. Do not force this connection. Rotate the axle by hand until the splines align properly to the groove. Reconnect the remaining components by reversing the procedure.

Be sure to torque the hub nut, outer tie rod end nut and ball joint retaining nut to the proper torque specifications of your specific year Caravan. Since the Caravan has been around for quite a while and has employed different engine sizes, there may be a slight variance in the torque specs. A quality repair manual for the specific year and design of your Caravan will display the correct torque specs.

Last, replace the wheel and then check and adjust the level of the transaxle fluid. Although only a little may have trickled out by the disconnection, the fluid should be topped off to capacity.

Let me know if i can help more!

The Constant Velocity (CV) joints are located on the inner and outer edges of the axle shaft. The axle shaft runs through the hub and bearing in the spindle.

remove inner cv boot, just on inside edge is circlip which holds inner bearing joint into outer housing remove circlip and separate joint outer housing does not come out of front diff unless you drop or remove whole front diff assembly
will have to remove whole stub axle hub assembly to remove drive shaft from outer wheel stub axle (hub) assembly

its actually pretty easy if you have the basic tools needed and a little mechanical knowledge, because i dont think you can buy just the bearing at a auto parts store. they sell you the whole hub assembly which is great for the DIYer.

lift the car off the ground and block it from rolling and place a jack stand under it so it cant fall on anyone.


Wheel Bearings

• REMOVAL & INSTALLATION

Removal & Installation

These vehicles are equipped with sealed hub and bearing assemblies. The hub and bearing assemblies are non-serviceable. If the assembly is damaged, the complete unit must be replaced.

1. Before servicing the vehicle, refer to the precautions section.
2. Remove or disconnect the following:
   WARNING DO NOT allow the caliper to hang unsupported from the brake hose.
   
   
   Front wheel Halfshaft nut and washer Caliper from the steering knuckle and support it aside
   
   
   Brake rotor Anti-lock Brake System (ABS) connector, if equipped 3 hub/bearing assembly bolts Halfshaft from the hub/bearing assembly Hub/bearing assembly
   
   Fig. Exploded view of the front hub/bearing assembly
   
   

To install:
Install or connect the following:

Hub/bearing assembly onto the halfshaft, making sure the splines engage smoothly Hub/bearing assembly to the steering knuckle. Torque the bolts to 70 ft. lbs. (95 Nm). Anti-lock Brake System (ABS) connector, if equipped Brake rotor Caliper onto the steering knuckle. Torque the bolts to 38 ft. lbs. (51 Nm). Halfshaft nut. Torque the hub nut to 284 ft. lbs. (385 Nm) on nuts colored black, or 173 ft. lbs. (235 Nm) on gray colored nuts. Front wheel. Torque the nuts to 100 ft. lbs. (140 Nm).

http://groups.yahoo.com/group/villagerquest/


Item Part Number Description 1 — Cotter Pin 2 — Nut Retainer 3 1131 Insulator 4 3B477 Front Axle Wheel Hub Retainer 5 1195 Front Wheel Outer Bearing Retainer Washer 6 1104 Wheel Hub 7 1107 Lug Bolt 8 3K050 Snap Ring 9 3123 Front Wheel Bearing 10 2K004 Front Disc Brake Rotor Shield 11 3130 Front Wheel Knuckle

Wheel Hub, Wheel Knuckle and Wheel Bearing SPECIAL SERVICE TOOL(S) REQUIRED Description Tool Number Tie Rod End Separator T85M-3395-A
Removal

1. Raise and support the vehicle.
   
2. Remove the wheel (1007) and tire assembly.
   
3. NOTE: It is not necessary to disconnect the front brake hose (2078).
   
   Remove the disc brake caliper (2B120) and suspend it with mechanic's wire out of the way. Refer to Section 06-03 for the removal procedure.
   
4. Remove the front disc brake rotor (1125).
   
5. Remove and discard the cotter pin.
   
6. Remove the nut retainer and insulator.
   
7. Remove the front axle wheel hub retainer (3B477) and the front wheel outer bearing retainer washer (1195).
   
   
   
   
   
8. Remove and discard the cotter pin from the front suspension lower arm ball joint (3050).
   
9. Loosen the front suspension lower arm ball joint nut until it contacts the front wheel driveshaft joint.
   
   
   
   
   
10. Strike the front wheel knuckle with a hammer while pulling down on the front suspension lower arm (3078) until the front suspension lower arm ball joint separates from the front wheel knuckle.
    
    
    
    
    
11. Remove the front suspension lower arm ball joint nut.
    
    
    
    
    
12. Remove the front suspension lower arm ball joint from the front wheel knuckle.
    
13. Remove and discard the cotter pin.
    
    
    
    
    
14. Remove the tie rod end nut.
    
    
    
    
    
15. Use Tie Rod End Separator T85M-3395-A to separate the tie rod end (3A130) from the front wheel knuckle.
    
    
    
    
    
16. Remove the front brake anti-lock sensor bolt.
    
    
    
    
    
17. Remove the two front shock absorber-to-front wheel knuckle nuts.
    
    
    
    
    
18. Remove the two front shock absorber-to-front wheel knuckle bolts.
    
19. Remove the front shock absorber (18124) from the front wheel knuckle.
    
20. Use 2-Jaw Puller D80L-1002-L, or equivalent, to separate the front wheel driveshaft and joint (3B436) from the front wheel knuckle.
    
21. Remove the front wheel hub, front wheel knuckle and front wheel bearing as an assembly from the vehicle.
22. If necessary, match mark and remove the steering stop bolt and steering stop bolt jam nut from the front wheel knuckle.
    
    
    
    
    

Installation

1. Position the front wheel hub, front wheel knuckle and front wheel bearing as an assembly on the front wheel driveshaft and joint.
   

1. Install the front wheel knuckle into the front shock absorber.
   

1. Install the two front shock absorber-to-front wheel knuckle bolts.
   

1. Install the two front shock absorber-to-front wheel knuckle nuts. Tighten the front shock absorber-to-front wheel knuckle nuts to 113-123 Nm (83-91 lb-ft).
   
   

That works fine on a relatively new vehicle but one that has run in salt etc you'll save a lot of time if you remove the steering knuckle completey by separating lower ball joint and outer tie rod end ball joint and bring the whole steering knuckle to a bench to separate the hub/bearing. Soak everything with penetrant, loosen the bolts a few turns and try hitting right on the bolt heads. I also made a very sharp wedge from a chisel and rammed it hard on the other side to seoarate the hub. It will finally come apart then you'll see all the **** that was binding it due to an alumininum knuckle re-acting with a steel hub. Clean the hole and grease everything and fit new bearings