The battery is new, I had the alternator tested when it was off the vehicle and it passed three tests. I cleaned the battery cables. Is there a fuse that could have blown that is causing this problem? If so, where is it located?
SOURCE: 1996 Jeep Grand Cherokee intermittent voltage drop, lose electric
I wont list this as a solution, but it seems that working in the area of the alt may have moved around some wiring...the alt may be OK but perhaps an adjacent wire (maybe a ground) is not well connected. Also check crimped on wire loops on alt connectors..they like to corrode at the crimp where it crushes on the actual wire.
SOURCE: check gauges light comes on
The PCM has the voltage regulator inside it that controls the charge from the alternator to the battery, unlike older vehicles that have the voltage regulator directly on the alternator. Also there is a battery temperature sensor under the battery that the PCM uses to decide how much to send the battery. Possibilities; bad alternator, bad PCM, bad battery temp sensor, bad battery, and bad connections. Battery tests are easy check when fully charged should get around 12.5v then turn on headlights for 2 minutes and check again should still be around 12v. To test charging system start engine and test at bettery terminals should get 13-15v if not then something wrong with charging system take alternator to advance auto and they will test it for free if its good you are down to connections, PCM and battery temp sensor. test battery temp sensor at 75 to 80 degrees fahrenheit should get 9000-12000 ohms resistance (9k-12K ohms) if thats good check ground connections on vehicle body , connections on alternator, and plugs into pcm as well as the two above it (depending on model and year). If all that is good your PCM is bad get one on the internet preprogrammed for your vin number for $250 if you get one at the parts store it is $250 and then you have to get it programmed about another $80. You can also test the alternator your self by disconnecting the 3 tiny nuts and removing the connection from the field terminals (plastic piece with two terminals) and checking again at battery for 13-15v ( stay away from pulleys and belt,no loose clothing or long hair if you value your health). The PCM shorts the field connectors to regulate the voltage so removing that connector eliminates the PCM , battery temp sensor and the wire to and from them.
SOURCE: 2001 Jeep wrangler not charging. Alternator has
on the field wires ones a posative and one a negative and the single post gets connected to a wire that runs straight to the main fuse box in the engine compartment then is fused to another wire that goes to the battery have that fuse checked it could be your problem as far as the feild wires the positive side only works when you start the vehicle up to engage the field
SOURCE: large 20amp fuse keeps blowing
Change the fuse for the correct size AMP.
More details about Power Center Distribution, check the Section 8W Wiring Diagrams
Good luck.
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