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Anonymous Posted on Sep 22, 2014

Rear valve cover replacement 1996 dodge caravan

5 Related Answers

Anonymous

  • 405 Answers
  • Posted on Jun 28, 2008

SOURCE: replacing water pump on a dogge Caravan 1996

Alright, here's a pic of the mechanicals:
0900c1528006619e.jpg


The bad news is on your vechile you have to remove the timing belt, but here's a step by step.

  1. Disconnect the negative battery cable.
  2. Remove the drive belts.
  3. Drain the cooling system.
CAUTION When draining coolant, keep in mind that cats and dogs are attracted by ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.
  1. Remove the timing case cover and timing belt. Refer to Timing Belt Covers and Timing Belt Removal procedures.
  2. Remove the pump assembly mounting bolts.
  3. Separate the pump assembly from water pipe and remove.
  4. Clean gasket and O-ring mounting surfaces.
  5. Install a new O-ring on water pipe and lubricate with water.
  6. Install a new gasket on pump body.
  7. Press the water pump assembly into water pipe.
  8. Install pump mounting bolts and tighten to 27 Nm (20 ft. lbs.).
  9. Install timing belt and cover. Refer to Timing Belt procedures.
  10. Install drive belts.
  11. Fill the cooling system
To remove timing:
0900c152800661ff.jpg
The timing belt can be inspected by removing the upper (front outer) timing cover.
  1. Disconnect the negative battery cable.
  2. Remove the accessory drive belts.
  3. Remove the timing belt covers.
  4. Identify the timing belt running direction to avoid reversal during installation.
  5. Loosen timing belt tensioner bolt and remove timing belt.
  6. Remove the crankshaft sprocket flange.
To install:
  1. Rotate the crankshaft sprocket until timing mark on crankshaft sprocket is lined up with the oil pump timing mark at 1 o'clock position.
  2. Rotate the (inner) camshaft sprocket until mark on (inner) camshaft sprocket is lined up with the timing mark on alternator bracket.
  3. Rotate the (outer) camshaft sprocket (radiator side) until mark on the sprocket is lined up with the timing mark on the timing belt inner cover. Refer to timing belt illustration.
  4. Install the timing belt on the crankshaft sprocket while maintaining pressure on the tensioner side.
  5. Position the timing belt over the camshaft sprocket (radiator side). Next, position the belt under the water pump pulley, then over the (inner) sprocket and finally over the tensioner.
  6. Apply rotating force in the opposite direction to the camshaft sprocket (radiator side) to create tension on the timing belt tension side.
  7. Rotate the crankshaft in a clockwise direction and recheck engine timing marks.
  8. Install the crankshaft sprocket flange.
  9. Loosen the tensioner bolt and allow tensioner spring to tension the belt.
  10. Again rotate the crankshaft in a clockwise direction (2) full turns. Recheck the engine timing. Tighten the tensioner bolt to 23 ft. lbs. (31 Nm).
  11. Install the timing covers.
  12. Install the accessory drive belts.
  13. Connect battery negative cable.
Hope this helps.

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Anonymous

  • 702 Answers
  • Posted on Aug 22, 2008

SOURCE: 1994 Dodge Caravan rear brakes won't wear out.

Yes, this is very normal. You'll replace the front 3 times before you'll have to replace the rears. The reason for this is because 80% of your braking is in the front. There is nothing wrong with your brake system.

Anonymous

  • 398 Answers
  • Posted on Mar 28, 2009

SOURCE: Where is the drain valve on 2002 dodge caravan radiator?

its a pitcock facing the cab bottom of the radiator, plastic flat. once you find the pitcock just put a bucket underneath and turn it.then refill. if you want to flush(run fluid thru to clean it out) the radiator id suggest taking it in. you dont have to flush it every time you change the coolant out.

Anonymous

  • 1 Answer
  • Posted on May 04, 2009

SOURCE: replace valve cover gasket

I have the same problem on a 2003 Town & Country. The cover for the front 3 cylinders is quite straight forward, but in order to do the rear cylinders I believe you are going to have to remove the cowling below the windshield. You will need a gear puller to remover the windshield wipers first, then remove the cowling. Than should give you more room to work. It's still not going to be easy, but it sure beats paying hundreds of $$$$ in labor charges.

Anonymous

  • 1392 Answers
  • Posted on May 30, 2009

SOURCE: How to remove rear wiper arm

Remove the nut holding the arm. Should be able to lift up on the arm and loosen the joint at the motor.

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