Before you begin, it is important to note that modifying electrical systems in a vehicle can be dangerous, and it is always best to consult with a professional mechanic or electrician before attempting any repairs.
That being said, here are the general steps for wiring a replacement fuel pump into a 1999 Ford Ranger that has a wire for a flexfuel sensor on the truck harness, but not on the replacement fuel pump:
- Locate the fuel pump relay in the power distribution box under the hood of your Ford Ranger. The fuel pump relay is usually marked on the cover of the box.
- Remove the fuel pump relay and identify the two pins that connect to the fuel pump.
- Connect a wire to each of these two pins on the fuel pump relay.
- Connect the other end of these two wires to the corresponding wires on the replacement fuel pump. Typically, one wire will be for the power supply, and the other will be for the ground connection.
- Locate the wire for the flexfuel sensor on the truck harness. This wire will be a different color than the wires for the fuel pump.
- Cut the wire for the flexfuel sensor, leaving enough room to splice in a new wire.
- Strip the insulation from the ends of the cut wire and the new wire that you will use to connect the fuel pump.
- Twist the bare ends of the two wires together and secure them with a wire connector or solder.
- Connect the other end of the new wire to the appropriate terminal on the fuel pump.
- Test the fuel pump to make sure it is functioning properly before starting the engine.
It is important to note that the exact process for wiring a replacement fuel pump can vary depending on the make and model of the vehicle, as well as the specific replacement part being installed. Therefore, it is always best to consult the manufacturer's instructions and wiring diagrams, or seek the advice of a professional mechanic, before attempting any repairs.
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