Severely ovrheated replaced water outlet housing and now wont start . started 1x only
Fig. 1: Remove the coolant recovery tank hose from the water outlet
Fig. 2: Remove the upper radiator hose from the water outlet
Fig. 3: Remove the three retaining bolts for the water outlet
Fig. 4: Carefully separate the water outlet from the thermostat housing
Fig. 5: Remove the thermostat from the housing
Fig. 6: Make sure you replace the O-ring when installing a new thermostat
Fig. 1: Remove the coolant recovery tank hose from the water outlet
Fig. 2: Remove the upper radiator hose from the water outlet
Fig. 3: Remove the three retaining bolts for the water outlet
Fig. 4: Carefully separate the water outlet from the thermostat housing
Fig. 5: Remove the thermostat from the housing
Fig. 6: Make sure you replace the O-ring when installing a new thermostat
I hope this helps top solve it (remember comment and to rate this answer). Good luck.
CAUTION
When draining the coolant, keep in mind that cats and dogs are attracted by ethylene glycol antifreeze, and are quite likely to drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain the coolant into a sealable container. Coolant should be reused unless it is contaminated or several years old.
Fig. Fig. 2: Remove the bolts securing the housing, then pull it away
To install:
Please see my tip at http://www.fixya.com/cars/r5929960-s_thermostat .
Specific instructions for your car are as follows. Let me know if you get stuck or have more questions. 5.3L Engine
Removal & Installation
4.2L Engine
To install:
NOTE
The thermostat is not serviceable separately. The water pump inlet and thermostat must be replaced as an assembly.
To install:
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