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mike Posted on Apr 30, 2016
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99 caravan 3.3 no abs brakes. I have replaced a bad master cylinder and all 4 rusted brake lines. The ABS brake warning light is not on. The van does not pull to one side.

Where is the ABS hydraulic unit located? How do I check if the pumped is dead? I heard if the master cyclinder dies the abs pumps will burn out? Why is the ABS warning not on?

  • 1 more comment 
  • mike May 01, 2016

    Bill, I have a Haynes Manual but it didn't help. Can I get codes if the abs light is not on? Mike L

  • Bill Boyd May 01, 2016

    any problems with sensors, pumps or item controlled by the ECM will leave a report of a fault in the ECM
    that report will not necessarily trigger a light as that is considered important enough to warrant immediate attention
    I have found that haynes manuals sometimes lack important details and that gregories are better although inferior to genuine manuals
    I am not familiar with who make caravans ( chev or dodge) but when I went google and typed in ---wiring schematics for 1999 chev caravan--- there are pdf pages versions for down loads
    I never tired any other make but am confident that similar pages will be there
    all you will have to alter is the chev to what make of car it is

  • mike May 01, 2016

    Bill, could this be the same as a low oil warning light comes on at start up but doesn't stay on then the engine blows up because it ran out of oil? No ABS warning light and no abs brakes

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Bill Boyd

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  • Cars & Trucks Master 53,816 Answers
  • Posted on Apr 30, 2016
Bill Boyd
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Something is wrong with your statement
it is a 99 caravan 3.3 no abs , then you are on about abs light pump etc
the abs pump only works when the master cylinder is under pressure and that pressure is suddenly reduced by the sensor reading a locked wheel and a valve is opened to release line pressure to that wheel As soon as that wheel starts to turn, the valve closes
while the wheel is stopped and that valve is open , the abs pump kicks in to maintain line pressure otherwise the brake pedal would go to the floor
master cylinders work through a. abs unit and not because of it so if the master cylinder becomes faulty, the abs pump will not operate until a wheel stops turning as there is no line pressure to stop a wheel turning
the abs light may not be on because there is nothing to operate the system to put it on

Testimonial: "Thanks Bill I'm tring to learn why it's not working."

  • 2 more comments 
  • Bill Boyd Apr 30, 2016

    a good method here is to get a workshop manual and read how it operates( any part of the vehicle for that matter) as each section has a principle of operation , how it can be repaired, tested and it's relationship with other parts
    The best part of doing this is when it comes to having it diagnosed , you have some idea of when you are receiving an ear full of Bull***t

  • mike May 01, 2016

    I can't seem to find any thing about diagnosing the ABS system myself. I have a Haynes manual I have used for 30 years but not much help with ABS. What manual do you suggest Bill. If I have to go to the dealer I would like to know more information first. So that don't BS me. In 30 years I have fix all my cars by asking questions on the internet. On a third car I can take my time fixing it. Thanks for any help. Mike L

  • Bill Boyd May 01, 2016

    I am inclined not to agree with you statement. Many efi cars have a low oil pressure
    and or low oil level sensors system and when the oil level or pressure drops to below the parameters set, the engine light comes on and the engine is set into limp mode or just
    shuts down
    It appears that you are interested in searching for information and to this end there are publications on the market that deal specifically with sections ( abs, stabiltrac, brakes etc) of vehicles
    they are available from places like autodata or shops that deal in auto technical publications
    there is one on abs systems and covers all of the abs systems in use

  • Bill Boyd May 01, 2016

    I do applaud you for wanting to find out as much as possible before going into a shop as many mechanics are just parts replacers and will B/S to get the job ( well that part didn't
    fix it so we will try this , then that until we fluke the fix)
    That is why I recommend only accredited specialist shops and in this case a specialist brake shop with experience on your make of car and if you are even half conversant with the principles of operation you will recognize B/S when you hear it

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2001 Buick LeSabre ABS and TRAC OFF lite up same time. If I turn TRAC OFF manually ABS will come on if I goose throttle.

forget all that ABS lamp stuff (BUT IS GREAT TO WARN)
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Abs brake system

Best case scenario bad vacuum pressure to the brake booster. Worst case bad abs control module or valve body/motor the abs system works by add and removing hydraulic pressure through valves and electric motor. Try using block off plugs at the master cylinder( remove lines plug outlets at master cylinder) check if brake pedal position and pressure is good(if there is no change problem is master cylinder or brake booster/ vacuum) if plugging at master cylinder solved issue repeat procedure at abs valve body after reinstalling lines from master cylinder if your problem returns your issue is in the abs valve body if plugging at the abs solves problem reconnect at the valve body bleed each line one by one testing between each line until you find the problem
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ABS warning light ON; brake pedal sinks to floor when applied; total loss of braking.

Your ABS light is on because the system detected a failure in the brake system. Sounds like either your master cylinder is bad or one of your brake lines has ruptured. Usually a master cylinder seal will degrade over time, not insantly. In a dual master cylinder configuration like all newer vehicles, you should still have some braking, even if a front or rear line ruptures. 1st step, check your fluid level.
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2001 ford windstar lx master cylinder new i replaced but abs n brake light come on

Needs to have code reset for abs by a obd2 code reader with abs or find a parts house or shop that will reset it. Brake light coming on did you bleed the master cylinder out by connecting rubber lines to ths plastic insert ******* then acuating the master cylinder til all air is pumped out of master cylinder if that was not done then you will need to bleed all brakes until air is out of system that should turn brake light off
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I have a 2002 dodge gr. Caravan. It has started every now and then when I brake the pedal pulsates real bad (as if my car needs the abs to be working) then my abs light will come on. Once the light comes...

recall...........................................
  • SERVICE BRAKES, HYDRAULIC Recall for 2002 DODGE CARAVAN
    • Recall Announced MARCH 13 2006
    • NHTSA Reference #06E022000
    • Number Affected 7,440
    Summary: Certain aftermarket brake hydraulic master cylinders sold as replacement brake cylinders for certain Ford, DaimlerChrysler, and Jeep passenger vehicles. These brake cylinders were sold under the brand names of Napa, raybestos, aimco, ac delco, Carquest, bendix, and wagner. Only products that were manufactured from July 27, 2005 through January 17, 2006 (date codes 0529 through 0602) are subject to this recall. When subject to very cold temperatures, an internal seal in the master cylinder could lose flexibility and may cause brake fluid to leak.
    Consequence: Loss of brake fluid can lead to a decrease in brake line pressure and an increase in stopping distance, which can result in a vehicle crash.
    Fix: Affinia (brake parts, Inc.) will replace the subject brake hydraulic master cylinders free of charge. The recall began on March 20, 2006. Owners can contact affina group customer service at 1-800-323-0354.
    For detailed information & supporting documents, see the official NHTSA page concerning recall #06E022000 »
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1998 Dodge Caravan New brakes. Front Axel removed to get to power steering pump to remove it. Got van back brakes felt strange had to hit them hard car pulled infront of me. ABS light came on. brakes...

Bad brake master cylinder could cause this, It will start leaking internally and not build up pressure. Will happen just do to age, will need to replace it and bleed brake system.

If you need further help, reach me via phone at https://www.6ya.com/expert/steven_a67ead41eb5fc62a

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2000 Chrysler Grand Caravan, replaced the front driver brake caliper, the brake lines from the master cylinder to the ABS and the rubber hose from the caliper to the brake line, bled all the brakes but the...

i suggest a bad master cylinder, but 1st answer this, when you apply brakes firmly and keep pressure on the brake pedal, does pedal go down while you're holding pressure on the pedal? if so, the master cylinders bad. and also have you checked the vacum to the brake booster?
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1989 G20 Van right front brake is locking up when applied. Calipers replaced. Did not fix problem.

The piston is binding in the wheel brake cylinder, perhaps a bit of rust in the cylinder.
Inspect it, replace wheel brake piston and maybe the cylinder if you can't make it "smooth".
1helpful
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Need Break Booster Replaced

The brake booster/ naster cylinder is located on the firewall on the drivers side of the vehicle. The master cylinder has a resivour (sp) which has a cap and holds brake fluid. The brake booster is right behind that, the master cylinder is bolted right to the booster. The booster looks like a big circle about 10 to 12 inches round and usually 4 to 6 inches thick. It will have a vaccum hose coming off the booster and going to the intake manifold. The master cylinder with have hard lines coming off it which are brake lines. Hope this helps.
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