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Kansas Wilkie Posted on Aug 26, 2016
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Dodge grand caravan 2005 filler neck replacement

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Jesse Cofske

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  • Expert 58 Answers
  • Posted on Aug 26, 2016
Jesse Cofske
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Joined: Aug 15, 2016
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1)Block front wheels.
2)Jack up the left rear tire off of the ground.
3)Put blocks up under the frame.
4)Take off the left rear tire.
5)Take out the plastic liner in the fender well that covers the fuel filler neck.
6)Loosen up the hose clamps on the rubber fuel filler hoses. (at the neck side); once the clamps are off plan on buying new ones. This next part of the job is VERY IMPORTANT! use a flat screwdriver and pry 360 degrees all around the rubber filler neck hoses. (they get kinda glued on from being on there so long). Next Get some PB Blaster lube or WD-40 (it has to have the small red squirt hose) and spray the lube up in between the hoses while you pry around. the more you do this the easyer it will be to pull the metal filler neck pipe out.
7)Now its time to take out the 4 bolts that hold the pipe on.
Use a 10mm socket and extension to take out 4 bolts up top behind the fuel filler door.
8)Pull the filler neck out and put everything back together the way it came apart and your done!

5 Related Answers

Anonymous

  • 5 Answers
  • Posted on Jun 25, 2009

SOURCE: Is a 2000 Dodge Grand Caravan fuel filler neck usable in a 1999?

yes it will swap and you have to remove it from the bottom of the van remove the screw/clips from inside the filler door and then from underneth disconect the filler tube ti tank and the vent hose to the tank i belive there is a bracket also holding the filler tube to the body with one bolt then it snakes out of the va r insalating is just reverse

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Jonah Oneal

  • 14092 Answers
  • Posted on Jun 23, 2011

SOURCE: How to remove the fuel

OPEN GAS CAP FLAP THEN YOU NEED TO DRAIN GAS BELOW FILLER NECK.THEN LOOSEN REMOVE SCREWS IN THE GAS CAP FLAP AREA WHERE FILLER TUBE CONNECTS THEN GO UNDERNEATH VAN LOOSEN REMOVE HOSE CLAMPS AND REMOVE THE HOSE AT THE FILLER NECK BELOW THE GAS TANK.SPRAY WD40 AROUND HOSE AREA AT METAL FILLER TUBE STICK OUT GAS TANK.CAREFULLY USE LARGE PAIR OF CHANNEL LOCK PLIERS TO REMOVE WORK HOSE OFF METAL TUBE FROM GAS TANK. IF YOU CANT REMOVE HOSE WITH HANDS.BECAREFUL NOT TO MAKE ANY SPARKS.PLACE RAGS AROUND ANY METAL PARTS TO KEEP CHANNEL LOCKS FROM HITTING METAL MAKING SPARKS.

graybeard32301

  • 382 Answers
  • Posted on Nov 30, 2014

SOURCE: How do i remove the hoses from my gas filler neck

I do not have experience with a Durango. I have experience with a Chevrolet. The hose on the filler line was large diameter and very hard. It would not slip off. I had to empty the gas tank, cut the large hose, and remove the small hose. Then I had to jack up the car, and lower the gas tank to the ground to have room to work. From there is was simple to remove and install parts, install the gas tank, and tank up.

Terry Corrow

johnny rebel

  • 10875 Answers
  • Posted on Apr 13, 2015

SOURCE: I need a diagram showing a fuel filler neck and the emissions hoses and parts attached to it, from a 2001 Dodge Grand Caravan

2001 Dodge Grand Caravan filler neck hoses Bing images

Terry Corrow

johnny rebel

  • 10875 Answers
  • Posted on Apr 13, 2015

SOURCE: I need the emissions hoses and parts attached to the fuel filler neck on a 2001 Dodge Grand Caravan

its all 1 unit,
http://www.autopartswarehouse.com/shop_years/dodge-caravan-fuel-filler-neck-2001.html

2001 2002 Dodge Caravan Grand Caravan Voyager Fuel Tank Filler Neck...

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How to remove the fuel filler neck on my 1999 Dodge Grand Caravan 3.8 ltr. engine

OPEN GAS CAP FLAP THEN YOU NEED TO DRAIN GAS BELOW FILLER NECK.THEN LOOSEN REMOVE SCREWS IN THE GAS CAP FLAP AREA WHERE FILLER TUBE CONNECTS THEN GO UNDERNEATH VAN LOOSEN REMOVE HOSE CLAMPS AND REMOVE THE HOSE AT THE FILLER NECK BELOW THE GAS TANK.SPRAY WD40 AROUND HOSE AREA AT METAL FILLER TUBE STICK OUT GAS TANK.CAREFULLY USE LARGE PAIR OF CHANNEL LOCK PLIERS TO REMOVE WORK HOSE OFF METAL TUBE FROM GAS TANK. IF YOU CANT REMOVE HOSE WITH HANDS.BECAREFUL NOT TO MAKE ANY SPARKS.PLACE RAGS AROUND ANY METAL PARTS TO KEEP CHANNEL LOCKS FROM HITTING METAL MAKING SPARKS.
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Is a 2000 Dodge Grand Caravan fuel filler neck usable in a 1999?

yes it will swap and you have to remove it from the bottom of the van remove the screw/clips from inside the filler door and then from underneth disconect the filler tube ti tank and the vent hose to the tank i belive there is a bracket also holding the filler tube to the body with one bolt then it snakes out of the va r insalating is just reverse
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Fuel in my van

Im having a similar issue except sometimes i can fuel up and sometimes i cant. Have you tried fueling up again with out issue
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