Removed electrical connectors, egr tube bolts holding plastic intake plenum (center) and bracket holding throttle body. Plastic plenum lifts off lower intake but something on the firewall side is keeping it from lifting off? Whats the secret ?
SOURCE: Changing the Head Gaskets
hi Dirk, its easier to remove the harness, i gues your problem could lie with disconnecting the injector connections, to disconnect them there's a locking stainless-steel ring which needs to be moved halfway on one side and then the connector pulled out. and also check for a large connector that can split the harness.
SOURCE: Need to remove Intake Manifold on 2002 PT Cruiser
Here are my photos what you need to open when replace plugs&wires:
http://www.ptcruiser.fi/ptgalleria/albums/userpics/10010/normal_tulppa1.jpg
http://www.ptcruiser.fi/ptgalleria/albums/userpics/10010/tulppa2.jpg
http://www.ptcruiser.fi/ptgalleria/albums/userpics/10010/tulppa3.jpg
SOURCE: Replacing rear brake light on 2007 Aspen. Removed
There may be one that is "hiding" from you. I think that there are normally 3 that you have to take the nuts off of thru the back hatch. You may have to tug a little harder>
SOURCE: Is the best method of Removal and Replacement of
Yes, the only way is though the wheel well. You have to remove the wheel to make enough room to get it out. You also can remove the air cleaner box to get better access to the top post and hold down bracket. 4 thumbs up is appreciated if this helps.
You will have to remove the intake manifold (this is the solid large plastic cover that covers the top of the engine when you remove the engine cover). There are many wires and small vacuum hoses to disconnect. Plus.., when re-installing, it is a common problem the manifold cracks if excessive torque is applied to the fastening bolts. And you probably should relpace the intake manifold gasket.You can then remove the thermostat assembly by disconnecting the hoses and loosening the mounting screw.
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The procedure as per service manual is as follows:----
Following the Service Manual instructions, drain the coolant circuit, then remove the return pipe and the short rubber hose connected to the engine main coolant rail (1 clip at the bottom + 1 clip at the top). You remove also the outlet hose (1 clip at the engine outlet spout + 1 clip at the bottom pipe, you need to loosen the pipe mount to remove the hose). Once removed the return pipe you can undo the coolant rail: 2 (tight) bolts below the rail and the oil dipstick bolt holding the thermostat housing. Doing this without the manifold in place is simple, but its not that easy with the manifold on.... once loosened the coolant rail you can remove the thermostat housing. You open it (3 bolts) and replace the old thermostat with new. All 3 gaskets should be replaced, to minimize the risk of leaks. Apply silicone lubricant on the O-rings, then fit housing + coolant rail back in.
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This will help you.Thanks.Helpmech.
To install:
To install:
Intake manifold torque sequence-4.6L engine
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