1994 Ford Aerostar Extended Logo

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Posted on Aug 19, 2009
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Airbag light keeps flashing and i have no horn

My airbag light flashes and the horn wont work

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Jason Phillips

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  • Posted on Aug 19, 2009
Jason Phillips
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Joined: May 18, 2009
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Your clock spring is broken... can be quite costly with labor

  • Anonymous May 30, 2011

    As my 1994 Aerostar clock spring assembly had failed, I spent a day this weekend, pulling them from 1994 and 1995 models at the local junk yard.

    (At least) 1994 Ford Aerostar owners are OUT OF LUCK! Unless, of course Ford wants to replace their clock spring assemblies for free. (out of concern for driver's health). This may be the only year that Ford tried to lubricate said assembly with, what appears to me to be a silicone like lubricant that turns to more like glue. This, of course causes the ribbon cable (shaped like a clock spring) to fold over and fail as the driver turns the steering wheel.

    This causes the failure of the horn, cruise control and air bag. Sometimes the horn shorts and even gets stuck on. I haven't analyzed the circuit enough to assure that the air bag will not deploy because of these failures but doubt it as, this should certainly be a recall scenario for Ford.!?

    I've taken the same assembly out of a few 1995 Aerostars and find they were not lubricated at all but built to work dry. Unfortunately, they do not appear to be compatible (that would have been too smart of Ford). That would allow all those defective clock spring assemblies to be easily replaced with the subsequent year's parts. To their defense, this problem probably didn't appear until the part / lubricant were at least 10 years old(somebody help me here with how few years auto manufacturers are likely liable).

    This is a common problem with nearly all plastics. We consumers try to get as much life as possible out of many products. At the other end of the spectrum is: the Post-it that doesn't stick anymore...

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B1801 Ford Escape 2002. The air bag light comes on the instrument panel in my vehicle and will stay on for a while then go away. I had someone test it for me and told me it was code B1801. It was at a...

Did you disconnect the battery recently...did you operate the horn.both questions related to what may originally cause the airbag warning light to stay on.if it was the battery being changed reconnected then you have to reset the airbag light.this is quite simple on Fords.
with the engine off ....ignition key into the lock open the drivers door and keep it open ....locate the button at the bottom of door for courtesy light....hold your finger on it...turn the ignition on so that only the lights on dash come on...do not start car....now press the door button 6 times within ten seconds and on the last count of six hold it in whilst turning off the ignition.then close the drivers door and start.the airbag light usually flashes for several seconds then it should clear.on some model fords the button press count is 5 or 7 so you may need to repeat ....on mine I discovered I had to open the passenger door after the procedure before turning ignition back on.a word about the horn.on older model fords the springs that sit in the horn housing also affect the sensor of the airbag in some models .the springs gets rusty or bunged up and operating it will cause the airbag sensor fault.never attempt to remove the cover of the horn assembly as you may fire off the airbag.just remember to reset the warning light... And get a mechanic to look at the horn if it continues to play up.Please remember if the airbag warning light is flashing it may mean the airbag will be disabled and will not deploy in the event of an accident, this also means the seatbelts may not lock on impact either.please vote if helpful thanks.
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As long as the light is on the airbag system is disabled.

I would suspect that your clockspring behind the steering wheel is going bad. I would have someone with a scan tool that is able to retrieve trouble codes from the airbag system check it for codes to verify this. If so then steering wheel and steering column trim would have to be removed to access the clockspring to replace it.
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