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Posted on Mar 07, 2010
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How do i replace clutch and pressure plate in 2002 proton satria 1.8 litre.does motor and gearbox have to be removed from vehicle.what should it cost

  • Anonymous Mar 14, 2014

    proton satria srs light flashing every 15 seconds

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2 Answers

Martin Bergin

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  • Posted on Mar 07, 2010
Martin Bergin
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There is no need to remove the motor just pop out both half shafts and remove the gearbox replace the clutch.

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  • Posted on Mar 07, 2010
Anonymous
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Only the motor needs to be removed

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Related Questions:

0helpful
2answers

Can you change clutch plate without removing the engine?

normally you remove t6he transmission to change clutch and pressure plates
is it necessary to replace the clutch plate at all as many slipping clutches can be attributed to faulty hydraulic clutch master cylinders and broken clutch cables
may be if you commented using make , model , type of equipment and symptoms of the problem so that we can get a better idea on how to advise you
0helpful
1answer

Can you tel me where the horn relay is on a proton satria 1.3 04 plate please

Hi. Thanks for your question. For the exact location of horn relay on proton satria 1.3 04 plate you can visit https://www.reliable-store.com and download the entire workshop manual which includes all the information along with the diagrams for better understanding. Good day!
0helpful
1answer

How to remove 1400 Nissan gearbox out

1 Remove battery earth cable.
2 Remove gear shift lever - usually just pulls out.
3 Remove starter motor.
4 Remove bolts holding prop shaft to gearbox final drive, and remove the prop shaft.
5 Remove all bolts around bell housing holding bell housing to engine.
6 Slide gearbox back to slide spigot shaft from clutch plate.
7 Slide gearbox from under vehicle.
Gearbox is now removed out.
0helpful
2answers

Whats involved in replacing clutch how long to do

Please give all details Year, Make, Eng. size, etc. ....and then I would be able to help you better.

Thanks,
over4dy
1helpful
1answer

I am replacing the clutch on my 1994 B4000 4 w.d. manual transmisiion truck. Just want some detail instructions on how to get the job done

HI! FIRST OF ALL MAKE SURE ALL UR TOOLS R IN GOOD SAFE WORKING CONDITION,ESPECIALLY UR JACK & STANDS, ( CHECK LOAD RATINGS OF JACK & STANDS)OTHERWISE U COULD END UP DEAD OR WITH VERY SERIOUS BODY INJURIES. PARK THE VEHICLE ON A HARD FLAT LEVEL SURFACE ,DISCONNECT THE NEGATIVE BATTERY POST TERMINAL. JACK UP THE VEHICLE TO DESIRED COMFORTABLE HEIGHT ALLOW EASY ACCESS TO VEHICLE UNDER CARRAGE, FRONT UP ,THEN PLACE 2 STANDS, THEN JACK UP THE REAR END ,PLACE 2 STANDS & PUT 4 STANDS UNDER THE VEHCILE, PREF SUB FRAME & OR CHASI RAIL NEAR EACH WHEEL OF THE VEHICLE ,THEN LET THE JACK DOWN SO THE VEHICLE IS RESTING ON ALL 4 STANDS,MAKE SURE THE HAND BRAKE IS OFF & THE VEHICLE IN NEUTRAL GEAR. U WILL NEED A CREEPER WITH CASTOR WHEELS ON IT TO ALLOW MOBILITY WHILST WORKING UNDER THE VEHICLE TO LAY ON .IF U CAN GET SOMEONE TO HELP U GREAT , THE MORE PEOPLE THATS EVEN BETTER AS GEAR BOXES/TRANSFER CASES R BLOODY VERY HEAVY. U WILL NEED TO DISCONNECT THE GEAR LINKAGES FROM THE GEAR BOX, SOME VEHICLES U CAN DO THAT FROM UNDERNEITH,OTHER VEHICLES U MAY HAVE TO REMOVE THE CENTRE CONSOLE IN THE CABIN TO ACCESS THE GEAR STICK BASE PLATE BOLTS, LOOSEN/REMOVE BOLTS & GEAR STICK, IF THERE IS ANOTHER GEAR STICK THERE FOR THE 4WD SELECTION DO THE SAME FOR THAT AS WELL.REMOVE THE FRONT & REAR DRIVE SHAFTS(PROP SHAFTS) , IF U DONT HAVE PLASTIC BUNGS TO SLIDE INTO THE GEARBOX & TRANSFER CASE WHERE THE SHAFTS CAME OUT, DRAIN BOTH THE GEAR BOX & TRANSFER CASE OILS OTHERWISE U WILL BE COVERED IN OIL WHEN REMOVING THE GEARBOX/TRANSFER CASE. THERE WILL BE A DRAIN PLUG IN THE BOTTOM OF THE GEARBOX & TRANSFER CASE. DISCONNECT & WIRING TO GEAR BOX/TRANSFER CASE & STARTER MOTOR TO ALLOW REMOVAL WITHOUT BREAKING ANY WIRES. PLACE A JACK UNDER THE END OF THE BOX TO SUPPORT IT, THEN REMOVE THE REAR SUPPORT MOUNT. LOWER THE JACK SLIGHTLY TO ALLOW EASY ACCESS/REMOVAL OF ALL BELL HOUSING BOLTS INCLUDING THE 2 STARTER MOTOR BOLTS. IF U DONT HAVE AIR TOOLS U MAY FIND THE BELL HOUSING BOLTS VERY HARD TO UNDO BY HAND, MAKE SURE THAT U HAVE A BREAKER BAR & LONG EXTENTSION,USE HALF INCH DRIVE SOCKETS,EXTENTSIONS ETC...WHEN THE BELL HOUSING BOLTS R REMOVED .IF U HAVE A GEAR BOX REMOVAL JACK THAT WOULD BE GREAT, IF U DONT ITS QUITE DANGEROUS, U WILL NEED ANOTHER JACK PLACED UNDER THE MID SECTION OF THE BOX, ITS LONG & HEAVY, U WILL HAVE TO "BALANCE THE WHOLE BOX", BE BLOODY CAREFUL THE BOX DOES NOT ROLL OVER ON TOP OF U OTHERWISE U WILL END UP WITH SERIOUS INJURY. IF THE BOX ROLLS OVER DONT TRY & STOP IT ,JUST GET OF THE WAY REAL FAST & WORRY ABOUT THE REST LATER & LONG AS U R SAFE.ONCE THE BOX IS REMOVED, UNDO ALL THE BOLTS THAT HOLD THE PRESSURE PLATE ONTO THE FLY WHEEL. REMOVE THE PRESSURE PLATE & CLUTCH PLATE , U WILL NEED TO REMOVE THE FLY WHEEL BOLTS TOO , WHICH WILL BE VERY HARD WITHOUT A PROPER COMPRESSOR & AIR TOOLS AS THEY R ALL TIGHTENED IN THE FACTORY BY AIR TOOLS OR ROBOTICS.TAKE THE FLY WHEEL TO A MACHINE SHOP & GET IT RESURFACE GROUND TO REMOVE ALL THE HOT SPOTS,CRACKS & SURFACE DISTORTIONS/IRREGULARITIES, OTHERWISE U MAY END UP WITH CLUTCH SHUDDER ON TAKE OFF , THIS IS SOMETIMES CAUSED BY NOT MACHINING THE FLYWHEEL. REFIT THE FLY WHEEL ,LOCK TITE ALL THE BOLTS & RETIGHTEN TO CORRECT TORQUE SPECS, OR A QUICK BLAST WITH AN HALF INCH DRIVE IMPACT GUN, NOT TOO MUCH OTHERWISE U MAY BREAK THE BOLTS.REFIT THE NEW CLUTCH & PRESSURE PLATE ,THE CLUTCH SANDWICHED IN BETWEEN THE PRESSURE PLATE & FLY WHEEL,SECURE THE PRESSURE PLATE TO THE FLY WHEEL,WITH ALL THE BOLTS, DONT TIGHTEN YET AS U HAVE TO CENTRALISE THE CLUTCH PLATE FIRST, FAILING TO DO THIS, U WILL NEVER GET THE BOX IN AGAIN.U HAVE TO USE A CLUTCH CENTRALISING TOOL ,READ THE INSTRUCTION WITH THE TOOL. ONCE THE CLUTCH PLATE IS CENTRAL U MAY GO AHEAD & TIGHTEN ALL THE PRESSURE PLATE BOLTS. 1ST NOTATION,# WHEN TIGHTENING FLY WHEEL & PRESSURE PLATE BOLTS,TIGHTEN IN A CRISS CROSS PATTERN, THINK OF A CLOCK FACE, TIGHTEN 12 OCLOCK, THEN 6 OCLOCK, THEN 3 OCLOCK, THEN 9 OCLOCK ETC...TILL ALL BOLTS R TIGHT.2ND NOTATION# MAKE SURE THE CLUTCH PLATE RAISED SECTION THAT CONTAIN THE SPRINGS IN THE CENTER OF THE CLUTCH PLATE RAISED SECTION FACE BACKWARDS TOWARDS TO PRESSURE PLATE OTHER WISE UR IN SERIOUS TROUBLE. REMOVE & REFIT THE NEW THROW OUT BEARING THAT COMES WITH THE NEW CLUTCH KIT, APPLY SOME HIGH TEMPERATURE WHEEL BEARING GREASE TO THE INPUT SHAFT WHERE THE BEARING SLIDES FORWARD & BACKWARDS ON THE GEARBOX.A QUICK NOTE, SOME THROW OUT BEARINGS, U HAVE TO REMOVE THE BEARING FROM THE SLIDE MOUNT & SOME THROWOUT BEARINGS COME COMPLETE WITH BEARING & MOUNT AS ONE PIECE.THE HARDEST PART OF THIS WHOLE OPERATION IS GETTING THE BOX TO SLIDE BACK INTO POSTION, IT IS VERY TRICKY, IF THE BOX IS NOT PERFECTLY LINED UP WITH THE MOTOR U WONT GET IT IN, U MAY HAVE TO JACK UP THE FRONT OF THE MOTOR SO IT IS TILLED BACK IN ALIGHNMENT WITH THE BOX.ONCE ALL BACK TOGETHER, JUST RING UP MAZDA SERVICE DEPARTMENT & ASK THEM WHAT TYPE OF OIL TO PUT INTO THE GEARBOX & TRANSFER CASE , WHICH CAN BE FILLED IN THE SIDE INPECTION PLUGS IN THE SIDE OF THE GEARBOX & TRANSFER CASES. MOST 4WDS GEARBOX & TRANSFER TAKE GL4 OR GL5 HYPOID OILS. GL4 = 75W/80 WEIGHT OIL & A GL5 = 80W/90 OIL WHICH IS A THICKER OIL. IN SOME VERY RARE INSTANCES SOME GEARBOXES TAKE ENGINE OIL OR A DEXTRON 3 OIL WHICH IS USED IN AUTOMATIC TRANSMISSION.ALSO CHECK THE OWNERS MANUAL IF U HAVE IT, THEY CAN BE HELPFUL.GOOD LUCK & WORK SAFELY, REMEMBER THE BOX IS VERY HEAVY & DANGEROUS SHOULD IT FALL ON TOP U, MY ADVICE ,GET IT DONE BY A MECHANIC..
6helpful
2answers

Need to replace the clutch in subaru forester. any idea where i can download a step by step ma nual for the job??

just use your inteligence and pull the gearbox out ,make sure you make a clutch alignment tool with a broom handle and also make sure you push the gearbox right home on refitting and dont pull it in with two long bolys
3helpful
1answer

Why does my clutch feels like a 30lbs. leg lift?

I don't know the clutch operating system on Subaru vehicles as I don't see them in my workshop. We mostly work on off-road vehicles.
Nevertheless, the basics always remain the same.
1. If the clutch operating system is not hydraulic, but work with a cable, unhook the cable from the clutch fork and test the ease of movement. Clutch cables can sieze up due to rust and/or lack of lubrication.
2. If the clutch operating system is hydraulic, bleed the system. If it is easy to bleed, you can take for granted that the master cylinder and pedal box bushes are ok. Master cylinders can also become stiff due to a bent pushrod.
3. Undo the slave cylinder from the bellhousing and move the slave cylinder pushrod backwards and forwards with the aid of a pair of soft grip pliers. Some cloth on the pushrod will do just fine. The outcome of the test is rather obvious.
4. The cluch fork may be stiff in it's bushes. To find out, you will have to pull the clutch , usually by removing the gearbox, sometimes it is easier to remove the engine (an old Series II Land Rover with modified suspension and 3 Litre Ford V6 engine fitted is currently in my workshop and it is impossible to pull the gearbox with engine still in vehicle).
5. Your pressure plate may also be the culprit. To test, the gearbox must come out. Specifications on operating pressure is available from clutch manufacturers. A testing rig can be made up with a sturdy drillpress, a tension scale and a little math to compensate for leverage.
6. The clutch plate splines may be worn, or siezed up or even distorted. With the gearbox out, you should be able to move the clutch plate freely on the pilot shaft of the gearbox, with hardly any lateral movement (wobble).
7. I once found a bunched-up carpet behind the clutch pedal which caused a very hard clutch action.
8. This is definately not a full list of possible causes, but could point you in the right direction. Remember not to take anything for granted. The most obvious tend to be the hardest to spot.
Happy hunting.
0helpful
1answer

Clutch and cable changed by independant garage not volkswagon dealer clutch cable lasted 1 day so took car to volkswagon dealer they replaced clutch cable this lasted 1 day is there a problem they are all...

sounds like a pressure plate or relase bearing fault i would get them to remove the gearbox .
is the clutch hard to de press ?
or does the clutch slip ?
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