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Anonymous Posted on Mar 07, 2010

How do I re-attach new park brake cable?

06 express new park brake cable, hit road debris and cable burnt up against tire. I bought cable at dealer but is several inches short. Is there a release tab on cable mecanism at the foot pedal ? How do I re-attach new cable? thank you

  • Anonymous Mar 08, 2010

    the new cable has the right sku and appears to be identical in length, and the foot pedal is all the way out.
    is there a tab that allows the cable drum in the pedal mechanism to release and rotate backwards to receive the cable?? thank you

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  • Master 678 Answers
  • Posted on Mar 07, 2010
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Be sure that the parking brake lever is fully released. If the cable is broken it may not have the tension to return up by itself. Pull the parking brake release while with your other hand pulling up on the parking brake pedal completely.

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Diagram for parking brake cables

Removal & Installation
  1. For the 1500HD, relieve the tension from the park brake cable by pulling down on the park brake cable in front of the equalizer then removing the cable from the equalizer bar.
  2. For the 25/35 series Disable the park brake cable automatic adjuster.
  3. Raise and safely support the vehicle.
  4. Remove the tire and the wheel.
  5. Perform the following procedure to remove the cable (2) from the backing plate (4):
    • Compress the spring (3) by pushing toward the lever (1).
    • Depress the locking tabs.
    • Pull the cable housing out of the backing plate (4).
    • Remove the cable (2) through the slot in the backing plate.
      32085_silv_g0069.gif

      Lever (1), cable (2), spring (3) and backing plate (4)

  6. Remove the park brake cable (2) from the lever (1).
  7. Remove the rotor.
  8. Remove the rear axle shaft.
  9. Remove the park brake shoe return spring (6).
    32085_silv_g0070.gif

    Park brake shoe assembly 1500HD, 25 and 35 Series
    Click to Enlarge

  10. Remove the park brake shoe anchor springs and pins.
  11. Separate the tips of the shoes from the park brake actuator and remove the park brake shoes and adjuster assembly from the vehicle.

To install:

  1. Clean the debris and the dust from the park brake components using a clean shop cloth.
  2. Install the adjuster assembly to the park brake shoes.
  3. Separate the tips of the shoes and install the park brake shoes to the park brake actuator.
  4. Install the park brake shoe anchor springs and pins.
  5. Install the park brake shoe return spring (6).
  6. Adjust the park brake shoe.
  7. Install the rear axle shaft.
  8. Install the rotor.
  9. Install the park brake cable (2) to the lever (1).
  10. Perform the following procedure to install the cable (2) to the backing plate (4):
    • Compress the spring (3) by pushing towards the lever (1).
    • Route the cable (2) through the slot in the backing plate.
    • Push the cable housing into the backing plate (4) until the locking tabs snap into place.
  11. Install the tire and wheel.
  12. Remove the safety stands.
  13. Lower the vehicle.
  14. Enable the park brake cable automatic adjuster.
  15. For the 1500HD, install the park brake cable to the equalizer by pulling down on the park brake cable in front of the equalizer then installing the cable to the equalizer bar.
  16. Adjust the park brake cable.
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040234a.jpg

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9c23872.gif
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  1. If difficulty is encountered in removing the brake drum, the following steps may be of assistance.
    1. Make sure the parking brake is released.
    2. Back off the parking brake cable adjustment.
    3. Remove the access hole plug from the backing plate.
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    7. Carefully remove the brake drum from the vehicle.
  2. After removing the brake drum, it should be checked for the following:
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