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Posted on May 01, 2010
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2005 Ford Focus flex pipe repair

I have a 2005 Ford Focus. The flex pipe needs replaced, but the attached catalytic converter does not seem bad. Shouldn't this be under warranty because with the 2005 model, the flex pipe and catalytic converter are attached, so even though the catalytic converter isn't bad, it is one with the flex pipe? Help!

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  • Posted on May 02, 2010
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Advance auto and auto zone sell just the flex pipe. You will need to have someone cut the old one out and weld the new one in. costs about $20 for part vs $300 for pipew/catalitic converter attached.

  • MQ892 Dec 03, 2010

    Actually, find a shop that repairs, not just replaces exhaust parts. Have them just replace the flexible steel mesh section, by cutting and welding a new one in place. Should run you about 150$ installed. Not sure where Dave-rere is getting pricing, but based on a ford focus 2000, just the flex pipe section is 200$ not installed, and the rest of the exhaust will cost between 700 at Speedy or Midas installed, and 900 plus installation at a Ford dealer. Replacing the Catalytic converter is probably about 600$, but I havent had the misfortune of having to learn the exact amount...

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It looks like this

https://www.carparts.com/catalytic-converter/ford/focus/2003

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Removal Procedure
 1. Disconnect the negative battery cable.
2. Drain the engine oil from the engine crankcase.
3. Remove the exhaust flex pipe retaining nuts from
the exhaust manifold.
4. Remove the exhaust flex pipe retaining nuts from
the catalytic converter or the connecting pipe.
5. Remove the exhaust flex pipe.
6. Remove the oil pan flange–to–transaxle retaining
bolts.
7. Remove the oil pan retaining bolts.
8. Remove the oil pan from the engine block.
Cleaning Procedure
 1. Clean the oil pan sealing surface.
2. Clean the engine block sealing surface.
3. Clean the oil pan retaining bolts.
4. Clean the oil pan attaching bolt holes in the engine
block.
5. Clean the oil pan scraper.
Installation Procedure
 1. Coat the new oil pan gasket with sealant.
Important : Install the oil pan within 5 minutes after applying
the liquid gasket to the oil pan.
2. Install the oil pan to the engine block.
3. Install the oil pan retaining bolts.
Tighten
 Tighten the oil pan retaining bolts to 10 NSm (89 lb–in).
4. Install the oil pan flange–to–transaxle retaining
bolts.
Tighten
 Tighten the oil pan flange–to–transaxle bolts to 40
NSm (30 lb–ft).
5. Install the exhaust flex pipe.
6. Install the exhaust flex pipe retaining nuts to the
exhaust manifold.
Tighten
 Tighten the exhaust flex pipe–to–exhaust manifold
retaining nuts to 35 NSm (26 lb–ft).
7. Install the exhaust flex pipe retaining nuts to the
catalytic converter or the connecting pipe.
Tighten
 Tighten the exhaust flex pipe–to–catalytic converter
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8. Connect the negative battery cable.
9. Install the oil pan drain plug.
Tighten
 Tighten the oil pan drain plug to 35 NSm (26 lb–ft).
10. Refill the engine crankcase with engine oil.
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