How to replace timing belt on a 1992 pontiac sunbird

1989–92 VEHICLES

1. Disconnect the negative battery cable.
2. Remove the serpentine belt and timing belt cover.
3. Loosen the water pump bolts and release tension with tool J–33039 or equivalent.
4. Raise and support the vehicle safely.
5. Remove the crankshaft pulley.
6. Carefully lower the vehicle, then remove the timing belt. Fig. 11: Exploded view of the timing belt assembly — 1989–92 OHC engines
   To install:
   
7. Turn the crankshaft and the camshaft gears clockwise to align the timing marks on the gears with the timing marks on the rear cover.
8. Install the timing belt, making sure the portion between the camshaft gear and crankcase gear is in tension.
9. Using tool J–33039 or equivalent, turn the water pump eccentric clockwise until the tensioner contacts the high torque stop. Tighten the water pump screws slightly.
10. Turn the engine by the crankshaft gear bolt 720°to fully seat the belt into the gear teeth.
11. Turn the water pump eccentric counterclockwise until the hole in the tensioner arm is aligned with the hole in the base.
12. Tighten the water pump screws to 18 ft. lbs. (24 Nm), while checking that the tensioner holes remain as adjusted in the prior step.
13. Install the crankshaft pulley, timing belt cover and the serpentine drive belt.

1. Disconnect the negative battery cable, then partially drain and recover the cooling system.
2. Remove the coolant recovery reservoir.
3. If equipped, remove the A/C belt.
4. Remove the serpentine belt.
5. Disconnect the evaporative emission pipe assembly.
6. Remove the crankshaft pulley assembly.
7. As outlined earlier, remove the timing belt front cover.
8. Align the marks on the crankshaft sprocket with the marks on the rear timing belt cover by rotating the crankshaft.
9. Loosen the water pump retaining bolts, and release the tension with tool J 33039-A or equivalent.
10. Carefully lower the vehicle, then remove the timing belt. Fig. 12: Timing belt installation and tightening specifications — 1993–94 2.0L OHC engines
    To install:
    
11. Turn the crankshaft and camshaft gears clockwise to align the timing marks on the gears with the timing marks on the rear cover.
12. Install the timing belt, making sure that the portion between the camshaft gear and crankshaft gear is in tension.
13. Using tool J 33039-A, or equivalent adjustment tool, turn the coolant pump eccentric clockwise until the tensioner arm contacts the high torque stop. Tighten the water pump screws slightly.
14. Turn the engine by the crankshaft gear bolt 720°clockwise to fully seat the belt into the gear teeth.
15. Turn the coolant pump eccentric counter clockwise until the hole in the tensioner arm is aligned with the hole in the base. This must be done with the engine at room temperature, approximately 68°F (20°C).
16. Tighten the water pump screws while checking that the tensioner holes remain as adjusted as in step 15.
17. As outlined earlier, install the timing belt cover.
18. Install the crankshaft pulley.
19. Connect the evaporative emission pipe assembly.
20. Install the serpentine drive belt and the A/C belt (if equipped).
21. Install the coolant recovery reservoir.
22. Properly fill the cooling system, then connect the negative battery cable.