Sending Units and Sensors
REMOVAL & INSTALLATION
Engine Coolant Temperature
On all vehicles covered by this manual an Engine Coolant Temperature (ECT)
sensor can be found threaded into one of the engine coolant passages. The sensor
is a thermistor (a resistor which changes value based on temperature) and is
used on all computer controlled fuel systems to help regulate fuel and emissions
systems controlled by the computer module. The sensor may be found in various
places on the engine. Most engines will likely have this sensor threaded into
the intake manifold, often near the thermostat housing.
Fig. 1: On most vehicles such as the 4.3L (VIN Z) engine, the
coolant temperature sensor is mounted in the intake manifold
NOTE: Care must be taken when handling engine control related
sensors as damage to the sensor may adversely affect engine driveability and
emissions.
then carefully unthread and remove it from the engine.
To install:
tool. If a replacement sensor came with instructions use a torque wrench to
assure proper tightening.
NOTE: On some engines, such as the Syclone's MFI 4.3L engine,
the manufacturer suggests coating the coolant sensor threads with a sealant such
as 1052080, or equivalent.
leaks.
Fig. 2: Coolant temperature sensor location - 4.3L (VIN W)
engine
Manifold Absolute Pressure (MAP) Sensor
The MAP sensor measures changes in the intake manifold pressure, resulting
from changes in engine load and speed changes, then converts this to a voltage
output. Other than checking for loose vacuum hoses or electrical connectors, the
only service possible for this sensor is replacement, if testing shows the
sensor is faulty.
entire vacuum harness assembly from the sensor, as applicable.
from the engine.
To install:
as applicable.
Fig. 3: Common MAP sensor mounting (4.3L VIN Z engine shown)
Fig. 4: MAP sensor (and other upper intake mounted component)
installation - 4locate water temp sensoe,82 GMC s15 - 85383041.gifengine
Oxygen Sensor
Almost all vehicles covered by this manual were equipped with an oxygen
sensor for feedback carburetor control . Fuel injected engines, introduced to
the S/T series in 1985 and used on all of these trucks built in 1986 and later
also require an oxygen sensor for computer air/fuel mixture management. On
vehicles so equipped, the oxygen sensor is usually mounted in an exhaust
manifold. On some engines, the sensor is mounted at the end of the crossover
pipe.
manifold or in the crossover pipe. If necessary, raise and support the front of
the truck safely using jackstands.
and then disengage the sensor harness connector.
NOTE: The sensor may be extremely difficult to remove when
engine temperature is below 120°F (48°C). Be careful as excessive force could
damage threads in the exhaust manifold or pipe.
unthread and remove it from the engine. If sensor removal is difficult, spray a
small amount of commercial heat riser solvent onto the sensor threads and allow
it to soak in for at least five minutes, then attempt to loosen and remove the
sensor again.
CAUTION
Avoid using cleaning solvents of any type on
the oxygen sensor. Keep the louvered end free of grease, dirt or other
contaminants. Do not drop or roughly handle the sensor. If any of these cautions
are ignored, the sensor could be damaged resulting in poor engine performance
and excessive exhaust emissions.
To install:
already applied to the threads. If a sensor is removed from the exhaust and is
to be reinstalled for any reason, the sensor threads must be coated with a fresh
anti-seize compound. Use a G.M. anti-seize compound no. 5613695, no. 3613695 or
an equivalent compound made of liquid graphite and glass beads. This is not a
conventional anti-seize paste, the graphite will tend to burn away but the glass
beads will remain. The use of a regular compound may electrically insulate the
sensor, rendering it inoperative. You must coat the threads with an electrically
conductive anti-seize compound.
lbs. (41 Nm) using a torque wrench.
for proper operation.
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