2006 BMW Z4 Roadster Logo
Posted on Nov 04, 2010
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Brake pad wear indicator light does not go off at the dash after changing rotors brake pads and the sensor in the front wheels all pads and rotors and the sensor is ok at rear. the vehicle has only 30000 KM 2004 BMW Z 4 Roadster with 2.5 litre engine

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ZJ Limited

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  • BMW Master 17,989 Answers
  • Posted on Nov 04, 2010
ZJ Limited
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Did you change the sensor? if you did, do a battery reset (disconnect for 10 to 20 min.).

Obviously the wear sensor has made contact with the rotor and is already damaged. You're not even suppose to resuse the wear pad sensor if its worn or damaged anyways.The way how the sensor works is that it must make contact to the rotor to complete the wear pad light indicator circuit. There is no mentioning that he replaced the the wear pad sensor with a new one.

But if one did replaced the wear pad sensor and the wear pad indicator is lit up, the way to reset it is to leave the key on in ignition switch #2 or #1 for about 30sec. turn it off and its reset.

Its possible that you forgot to replace the brake light sensors. They are about 15 bucks, and have to be replaced in order for that light to turn off. You can either get them from the dealer where they'll likely charge you 3 times as much, or you can go to http://www.turnermotorsport.com and get them there.

You have to reset the light by leaving the ignition switch on position #2 for about 30 sec. turn off the ignition and start the engine up and see if it goes out. I recommend buying a new wear pad sensor as well because now light will lit up when you're way below spec (less than 3mm)

Also, you could try with this procedure for one E39: Turning off the Check Brake Linings warning on the Instrument Cluster...
- so you've just changed the brake pads on your E39, along with the wear sensors. The old sensor(s) needed replacement cause you waited a bit too long before changing the pads, and wore through the sensor(s), turning on the BRAKE light on the dash. But wait, the light is still on? But there's a new sensor installed... what gives?!
- there is a procedure required in order to turn off the light/warning. With the ignition off, step on and hold the brake pedal. Now, while holding the brake pedal down, turn on the ignition switch to position 2 (just before cranking). Hold the brake pedal until the BRAKE light is off. Tada, the warning is gone and reset.

NOTE: This procedure worked on a 2001 E46 325i. It took about 15-20 seconds, but it cleared out w/o having to unhook the battery.

Other details find in the Owners Manual 2006-BMW-Z4m-Roadster-Owner-Manual

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A light in the dashboard turns on today and I have no idea what is the symbol for? is like a circle with 3 rectangles in line on each side this is a BMW 318i, 1996

This is the brake wear indicator. When the brake pads get too thin, this sensor, which is mounted in the brake pad backing on the front left wheel and the rear right wheel, touches the rotor and wears through, grounding out the contacts and illuminating the light.
Once the light is lit, you will need to buy a new sensor as well as new brake pads. The sensor is not expensive.
First step is to examine the brake pads and determine if you need front pads or rear pads or both. Don't be surprised if you need new rotors as well as pads. Check for a significant lip at the outer edge of the rotor. If the pads have worn in the sides of the rotor more than about 1/16", you are due for rotors.
You cannot go wrong with BMW branded pads. They are safe and work great, but they are really dirty. If you want to try other brands, read the reviews. Some squeak and some fade.
I use Mexican made Brembo rotors. They work well but they rust quickly, so the brakes squeak a bit the first time you press them after washing the car or driving in the rain. More expensive rotors or BMW branded rotors don't rust so much, but they cost a lot more and don't necessarily last any longer.
After replacing the pads, turn the key to the On position and leave it on for about 90 seconds before starting the car to reset the brake pad warning light.
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  • This is called a sensor. When the pads ware down to the point they need to be changed those sensors will begin to scrape on the rotor. If the pads are not changed real soon they will ruin the rotors too. I recommend a replacement of the pads and an inspection of the rotors real real soon.

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Study light? Do you mean warning light?
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How to change brake pad and check rotors

Brake Pads Removal & Installation Front for_car_toy_cam_02-04_sst_frt_dsc_asm.gif

To Remove:
  1. Drain brake fluid to ½ full level in reservoir.
  2. Remove the front wheels. toy_car_cam_frontbrakepads.gif

  3. Remove the front brake caliper assembly.
  4. Remove the 2 anti-squeal shims from each of the 2 brake pads.
  5. Remove the wear indicator from each of the 2 brake pads.
To Install:
NOTE: When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
toy_car_cam_frontbrakepads.gif

  1. Using a large C clamp or equivalent press piston into the caliper.
  2. Apply disc brake grease to the inside of each anti-squeal shim.
  3. Install the anti-squeal shims on each pad.
  4. Install the pad wear indicator clip to the pads.
  5. Install the pads with the pad wear indicator plate facing upward.
  6. Install the brake caliper with the 2 mounting bolts. Torque the bolts 25 ft-lb (34 Nm).
  7. Install the front wheels.
  8. Fill the master cylinder with new clean brake fluid.
  9. Pump the brake pedal several times to seat the brake pads.
Rear TMC made rear brake components toy_car_cam_tmcrearbrakes.gif

TMMK made rear brake components toy_car_cam_tmmkrearbrakes.gif

To Remove:
  1. Drain the brake fluid to ½ full level in reservoir.
  2. Remove the rear wheels.
  3. Remove the caliper slide pins.
  4. Remove the caliper slide pin bushings (TMMK made) (Kentucky).
  5. Remove the rear brake calipers.
  6. Remove the 2 brake pads with the anti-squeal shims.
  7. Remove the anti-squeal shims and pad wear indicators from brake pads.
To Install:
  1. Using a large C clamp or equivalent press the piston into the caliper.
  2. Coat both sides of the outer anti-squeal shim with pad grease.
  3. Install anti-squeal shims to each pad.
  4. Install wear indicators on the 2 brake pads.
  5. Install the caliper slide pin bushings (TMMK made) (Kentucky).
  6. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 34 ft-lb (47 Nm)
  7. Fill the master cylinder with new clean brake fluid.
  8. Pump the brake pedal several times to seat the brake pads.
  9. Install the rear wheels.
prev.gif next.gif Brake Rotor Removal & Installation Front To Remove:
  1. Remove the front wheels.
  2. Remove the front brake caliper assembly.
  3. Remove the front brake pads.
  4. Remove the 2 bolts and caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the front wheel disc.
To Install:
  1. Align the match marks and install the front disc.
  2. Install the brake caliper mounting bracket. Torque the bolts 79 ft-lb (107 Nm).
  3. Install the brake caliper. Torque the bolts 25 ft-lb (34 Nm).
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the front wheel.
Rear To Remove:
  1. Remove the rear wheels.
  2. Remove the brake caliper assembly.
  3. Remove the brake pads.
  4. Remove the 2 bolts and the caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the rear disc.
To Install:
  1. Align the match marks and install the rear disc.
  2. Install the rear brake caliper mounting bracket. Torque the bracket bolts as follows:
    • TMC made (Japan): Torque the bracket bolt 46 ft-lb (61.8 Nm)
    • TMMK made (Kentucky): Torque the bracket bolt 34 ft-lb (47 Nm)
  3. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 32 ft-lb (43 Nm)
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the rear wheel
prev.gif next.gif
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Squealing sound - front driver's side brakes

This sounds like a wear indicator( a metal tab on the brake pad) is doing its job, warning you that the brake pads need replacement soon. you can bend the wear indicators away from the rotor so they won't make contact. This will stop the annoying noise. Replace the pads and check the brakes soon. Brake pads should always be changed on both wheels at thge same time, so change the other front pads also.
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Brake wear indicator and low brake fluid warning indication are two different circuits.

They are not related.

==
Easy route to check brake pads is the measure the gab between the rotor and the metal portion of the brake pad.

If it's low then replace it.
==

The right way is to pull the tires and measure the thickness of the remaining brake pad.

===

Most shop give free brake inspection with oil change,

Check it out before the pad cuts into the rotor and it will DOUBLE the cost of your brake job.
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