Question about 2001 Saturn L-Series

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I need to replace the fuel pump on my 2001 Saturn L200 with a 2.2 L Engine. What is the best procedure?

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Fuel Pump REMOVAL & INSTALLATION 1.9L Engine To prevent excessive fuel spillage, whenever the tank is removed from the vehicle it should be no more than 1?2 full. Removal of the fuel pump module assembly requires the removal of the fuel tank.

  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Properly relieve the fuel system pressure.
  3. Remove or disconnect the following:
    • Negative battery cable
    • Fuel feed and return lines from the filter/pressure regulator
    • Fuel pump vapor line from the fuel tank vent pipe
    • Fuel pump module retaining ring with service tool SA9156E. A 1?2 inch breaker bar will loosen the lockring
    NOTE: To prevent bending of the sending unit float arm, lift the pump module up slightly to disengage the orientation tabs in the tank. Rotate the module 90 degrees clockwise until the fuel lines are facing the 1 o'clock position.
    • Fuel pump module from the fuel tank until the bottom of the pump module is close to the fuel tank opening
    • Tilt the pump module approximately 45 degrees to the right hand side of the tank and lift the pump from the fuel tank
    • Fuel pump to tank seal and discard it
    To install:
  4. Install or connect the following:
    • Fuel pump module into the fuel tank by orientating the float to face the right side and tilting the module approximately 45 degrees
    • Fuel pump into the tank and rotate the assembly 90 degrees counterclockwise to align the module tabs with the slots in the tank
    NOTE: The fuel pump retaining ring cannot be properly installed if the flange locator tabs are not aligned with the slots in the fuel tank.
    • Retaining lockring with tool SA9156E
    • Vapor line to the fuel tank vent pipe
    • Fuel feed and return lines to the filter/pressure regulator
    • Fuel feed, return and EVAP canister purge line in the fuel tank retaining clip
    • Fuel tank
    • Negative battery cable
  5. Start the vehicle and check for leaks, repair if necessary.
2.2L and 3.0L Engines
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Properly relieve the fuel system pressure.
  3. Remove or disconnect the following:
    • Negative battery cable
    • Fuel tank
    • Fuel lines from the fuel pump module cover
    • Fuel pump module retaining ring with a Sending Unit Wrench, J43827
    • Pull the retaining clip toward the float arm and lift up
    • Fuel pump straight up from the fuel tank
    • Fuel pump tank seal and discard the seal
    • Fuel feed line from the bottom of the fuel pump cover with Clamp Pliers J43914
    • Fuel pump electrical connector Fig. 1: Remove the fuel pump cover lockring-2.2L and 3.0L engines I need to replace the fuel pump on my 2001 Saturn - 9306zg57.gif
    To install:
  4. Install or connect the following:
    • Fuel pump feed line to the cover
    • Fuel pump electrical connector
    • Fuel pump to the new seal
    • Fuel pump cover lockring with tool J-43827
    • Fuel lines and wiring harness
    • Fuel tank
    • Negative battery cable
  5. Start the vehicle and check for leaks, repair if necessary.
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Posted on Jan 29, 2011

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