Bajaj Motorcycles - Page 4 - Recent Questions, Troubleshooting & Support
What is the sizes on new & worn rings on Bajaj RE205 Piston
the size of the ring will be determined by the bore size
so if it is a 3"(75mm) bore the ring will be that size if placed in the bore separate to the piston and pushed square and to the bottom of the bore the ring gap will denote if standard , worn or oversize to standard
new rings in new bores will have a ring gap of around .010"
worn rings will have a larger gap up to .040" and will have sharp edges where the ring lands wear the rings
over size rings in standard bore probably won't even fit in the bore to start with
ring sets are bought in standard size , .010" over size,.020" oversize,.030" oversize,.040" oversize with the oversize equalling the final hone of a machine bore
so if the machine shop bores the cylinder out to .020" oversize then you need .020" oversize rings to maintain the correct ring gap
from experience I have found that if I follow that rule , on measuring the ring gap at the bottom of the bore the ring gap is about .015" or half worn out
I counter this by getting the next size ring .030" and filing the ends of the rings at the gap to obtain the .010" gap This has produced better longer lasting repairs
1/22/2018 6:25:44 AM •
Bajaj...
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Answered
on Jan 22, 2018
Backlash setting on Honda 200cc motor
What are you talking about... valve clearance? Start here.. .0025" - .003" on the intake and .0035" on the exhaustMeasured with the engine COLD and at TDC (compression stroke)
8/23/2017 1:48:34 AM •
Bajaj...
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Answered
on Aug 23, 2017
I need a complete repair manual for my baja BE500 electric scooter/bicycle
Hi, Anonymous for this situation I would call my local dealer or reputable shop's service/parts department and inquire about any possible quick fix or parts inquiry. If necessary transport your vehicle to the dealer or shop and have a professional technician take it for a test drive, if it is in running condition, and give you a written estimate of repairs and answer any specific questions you may have about your issue. For more information about your issue please visit the website below. Good luck and have a nice day.
6/24/2017 5:37:12 PM •
Bajaj...
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Answered
on Jun 24, 2017
Wiring diagram
the fuel indicator might have some kind of wiring problem but about the head lamp i think that you have to replace the cut_out or charge up your battery
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