20 Most Recent 2001 Suzuki Burgman 250 Questions & Answers


Hi, Steve and the usual suspects are:
1. Severely discharged or a damaged battery should have 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a preliminary reading of 12.5 volts or more but little or zero amperage the battery is faulty and must be replaced, AGM batteries fail in this scenario more so than lead-acid batteries.
2. Failed alternator/generator and or voltage regulator.
3. Loose or corroded battery terminals and or cables especially the "NEGATIVE" cable, look for loose, corroded, or broken connectors inside the cable harness at "BOTH" ends.
4. A failed main circuit breaker or ignition switch, check for loose connections and continuity.
5. Failed system and or ignition relay, check for continuity.
6. Failed ignition coil, stator, magneto, ignition/electronic module.
7. Failed CKP, CPS, CMP, MAP, TPS, or BAS sensor, corroded, loose or broken wire connector pins/sockets.
8. Throttle cables and or idle speed improperly adjusted hot idle speed should be 950 RPM to 1000 RPM.
9. Faulty neutral, side stand or clutch lever safety switch.
10. Faulty or corroded kill switch.
11. Accelerator pump damaged or not working.
12. Water or dirt in the fuel system, carburetor or filter.
13. Restricted, blocked or kinked fuel line.
14. Fuel tank empty.
15. The gas cap is not venting properly or fuel tank venting system blocked, loosen the gas cap and go for a test ride.
16. A failed fuel pump, pressure regulator and or fuel injectors.
17. Vacuum line from the intake manifold to petcock broken, cracked, or not attached, carburetor vent line plugged.
18. Needle and seat stuck closed in the float bowl.
19. Petcock clogged or damaged.
20. Lean angle switch is faulty or needs adjustment.
21. Catastrophic engine failure, perform a compression test.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://burgmanusa.com/forums/14-burgman-400-1999-2006-model-years/127017-engine-cutting-out.html
https://www.bikechatforums.com/viewtopic.php?t=22618
1999 2000 Suzuki AN250 Service Repair Workshop Manual DOWNLOAD Download... $15
https://www.partsfish.com/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2001 Suzuki... | Answered on May 15, 2019


Hi, Anonymous and the usual suspects are:
1. Throttle cables improperly adjusted, pinched or need lubrication.
2. Idle adjusting screw needs to be backed off.
4. Air fuel mixture adjusted too lean start with 2 full turns.
5. Intake system air leak.
6. Fast idle choke ramp is not releasing.
7. Faulty automatic choke.
8. Broken throttle return spring.
9. Damaged diaphragm or slide.
10. Faulty MAP, TPS, ATS, O2, sensors or wiring/connector.
11. Multiple carburetors not in sync.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
https://burgmanusa.com/forums/52-burgman-400-2007-model/15404-idle-adjustment.html
Easy fix for unstable idle suzuki skywave burgman
Classic Cycles Motorcycle Technical Resources
https://www.partsfish.com/page/oem-parts-for-suzuki
http://mybikemanuals.com/suzuki

2001 Suzuki... | Answered on Mar 07, 2019


fuses either under the seat or behind a side panel. easy to pull and push new in

2001 Suzuki... | Answered on Nov 06, 2017


Hi Dale, I am sorry you can't find the first and best tool you ever bought for your Suzuki but despair not for a mere $0 you can download another one. For more information about your issue, please visit the websites below. Good luck and have a nice day.
Free Suzuki Motorcycle Service Manuals for download

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

2001 Suzuki... | Answered on Nov 12, 2015


could be a bent axel or your front end needs adjusting.

2001 Suzuki... | Answered on Jan 01, 2015


try replacing your rectifire becuase that is what charges the battery

2001 Suzuki... | Answered on Dec 28, 2014


Charles, What is the voltage of the battery without the motor running? What does the voltage go to when trying to start the bike? Once the bike is started what is the voltage?

On a good battery you should have 12-13 volts without the bike running. When starting the bike your voltage should not drop below 11 volts. After the bike is running your voltage should be somewhere between 13-15 volts. All of these readings should be taken at the battery posts. Also if you have individual caps on each of the openings of the battery check your water level. It should be to the upper line if not fill with distilled water.

If after starting your bike and the voltage is still low make sure both ends of each battery cable is clean. If clean your problem sounds like the charging system and you might need a new generator.

2001 Suzuki... | Answered on Apr 18, 2014


Replace the coil if that doesn't work you will probably need a new CDI (ignition unit).

2001 Suzuki... | Answered on Aug 12, 2013


First get on line and go to the Suzuki scooter forum - This could be a common problem with this model

2001 Suzuki... | Answered on Dec 04, 2012


As you are probably aware, oil and water don't mix, they form an emulsion and the oil no longer lubricates yet coats everything with a dirty off white goo.
I would strip the engine down and clean everything. You may get away with heating the engine parts to evaporate the water but I wouldn't recommend it.
Sorry but if you want a bit more life from the engine, strip it down.

2001 Suzuki... | Answered on Nov 15, 2010


There is a piston on the inside of the caliper(the outer part of the caliper) Take a flat screwdriver and wedge it between the disc and the piston, then wedge the piston away from the disc, untill you can remove the caliper

2001 Suzuki... | Answered on Aug 18, 2010


Hello ! I can't find the fusebox on may SUZUKI burgman 250 year 1999. Do you have any advise ,or idea? Thank you very much...

2001 Suzuki... | Answered on Jul 16, 2010


If water is in fuel tank, drain and refill with clean fuel. Replace fuel filter. Remove spark plug and crank engine over several times to clear cylinder of possible water. Clean and dry plug, reinstall, refill oil and try to start engine.
You may get a pleasant surprise.

2001 Suzuki... | Answered on Jun 06, 2010


How cold? You are right if it is really cold try a bigger amp battery

2001 Suzuki... | Answered on Apr 19, 2010


Find the idle screw and screw it up a little, after a bit more running around it should come good and you simply un-screw the idle screw back to normal.

2001 Suzuki... | Answered on Jan 18, 2010


Burgmans tend to have a weak gearbox and are costly to repair. Parts availability is often a problem.

2001 Suzuki... | Answered on Jan 12, 2010


This is probably due to a faulty wiring, regulator/rectifier or, less likely faulty alternator
1st check the wiring & connections from the alternator to the reg/rect (3 yellows) then check wiring to the battery (thick red)
You should get 13.5 volts (with a fully charged battery) across the battery terminals rising with the engine revs to no more than 15.5 volts, if its over then the regulator is at fault
check the alternator for continuity between the 3 yellow wires (3 pairs) at the reg/rect plug after disconnecting it. the 3 pairs should have a similar reading & none should go to earth
To check the rectifier part you need a diode drop setting on your multimeter. there should be a reading 1 way only between the red & any yellow and between the black & any yellow if not it will need renewing

Hope this helps
Please mark as helpful if it has been
Ride safe
Bike-doc

2001 Suzuki... | Answered on Oct 28, 2009


Double check the voltage on the battery. I have seen batteries with a bad cell when they are brand new.

2001 Suzuki... | Answered on Oct 14, 2009


service your carb and fit a new air filter.
You might have a blocked start jet for the starting and possibly float level issues etc.for your mpg.

2001 Suzuki... | Answered on Aug 02, 2009

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