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Anonymous Posted on Oct 05, 2011

Cam gear and timing marks for a 1988 harley davidson xl 1200 sportster...I took off the cam cover to replace the gasket and the cam gears came out with the cam cover.. Is there a diagram or instuctions on te internet that i can print out so that i get the gears in right with the timing marks i guess that also puts it at the right timing specs. Please help i am confused because i was told to put the #1 piston at top dead center but when i do that none of the marks will line-up right what am i doing wrong?

5 Related Answers

Anonymous

  • 22 Answers
  • Posted on Nov 10, 2008

SOURCE: spark plug

The proper air gap is .032 to .036 depending on spark plug brand.

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Anonymous

  • 2712 Answers
  • Posted on Nov 20, 2008

SOURCE: oil drain plug

Follow the hose that goes to the frame from the oil tank. Loosen the clamp and pull.

Anonymous

  • 2712 Answers
  • Posted on Nov 20, 2008

SOURCE: spark plug

The proper air gap is .032 to .036 depending on spark plug brand.

Anonymous

  • 79 Answers
  • Posted on Apr 26, 2009

SOURCE: How much oil does my 2005 Harley Davidson XL 1200

Maybe it wasn't flushed and there was still some old oil in it.
Do these things have a level indication?
If the level is right, start the bike and run it for a minute or so, watch the oil light. Then stop it, leave it a few mions to let the oil settle in the sump and check it again.
What I mean by flushing out, have a look at how it's done on a different type of bike -
http://www.r1-forum.com/forums/showthread.php?s=04def9814c7f2512992f7ddd6282151c&t=145500

Anonymous

  • 5 Answers
  • Posted on Jun 24, 2009

SOURCE: why do rear fork bearings on harley davidson 2006

First of all there not called bearings if you are refering to the rear shocks. The terminology used is confusing but I think you are refering to the rear shocks. If that is the case there is no bearings. The part you are refering too is called bushings. The bushing is between the shoch and the bolt itself allowing movement of the shock assembly. Over time the bushing develop wear or wear spots which cause a gap in the bushing itself. This gap once it starts will only get worse and could present itself as a dangerous situation given enough time and mileage. The 30,000 miles is merely a suggested time to replace for the worst conditions of riding. Not everyone rides double or runs on crappy roads, so the way the bike is riden has allot to due with it. However a good Harley Davidson Mechanic can examine the shocks and check for wear. Not all bikes need to have them replaced but Harley errors on the safe side factering the worse rinding condition to cause the replacement at 30,000 miles. My suggestion is to have a good dealer look at your shocks and determine if the bushings are okay or need to be replaced. One way of checking this is to raise the back wheel off the ground slightly and see if you can move the whole shock assembly side to side.....not up and down! If the shock assembly moves at all side to side its time to replace the bushings. As a general rule I would replace the whole shock assembly simply because if it is that worn around 30,000 miles the bike was ridin in harsh conditions and you can bet the shocks are not up to snuff either. You will also notice if you replce the whole shock assembly your bike will ride and feel like a new one again. Good luck and don't cut corners.......it may cost you allot more in the long run.

WildBill

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Reset the gears in the gear box.

I'm thinking there should be a mark besides the paint mark.. a devit or stamp.
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Aligning crankshaft marks

Camshaft timing procedure for 1982 harley davidson xlh 1000 cc
On the pinion gear there is a timing mark.
This mark will line up with the rear cylinder intake cam.
There are 3 marks on this cam.
One will line up with the mark on the pinion gear.
One other mark will line up with rear exhaust cam and the front mark on the rear intake cam will line up with a mark on the front cylinder intake cam.
The front intake cam also has a mark on it that will line up with the front exhaust cam.
http://www.downloadninjas.info/harley-davidson/1986-2003-harley-davidson-sportster-xl-xlh-service-manual/


http://www.downloadninjas.info/harley-davidson/2006-harley-davidson-sportster-xlh-service-manual/
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Does the #1 piston have to be on tdc before replacing the cams in my 2006 harley sportster which is the #1

No, completely ignore any marks on the flywheels. These are for ignition timing only. Align the cams using the mark on the pinion gear and the cams. The pinion gear mark must be aligned with the mark on the pinion shaft. Once this is on correctly, align the marks on the cams to the pinion gear and the other cams. Once the engine is back together. set the ignition timing using the flywheel marks. There is no #1 cylinder, this ain't an automotive engine. You have a front cylinder and a rear cylinder. All timing marks on the flywheel are for the front cylinder. Front cylinder top dead center and Front cylinder advanced timing marks.

Good Luck
Steve
2helpful
2answers

Rebuiling timing gears in a 2006 sportster 1200 xlc. Need a picture or reference for gear replacement and cam position

wd4ity.jpg
The cams are numbered 1 through 4 starting at the rear going towards the front. The new oil pumps do not have to be timed like the '76 and earlier models did. Install #1 cam, install #3 and #4 cams and time them with each other then install the #2 timing it with the pinion gear, the #1 and the #3 cam.

Good Luck
Steve
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