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Kp Ko Posted on Apr 22, 2012
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How hard is disassembling and assembling an marauder engine?

I got two broken marauder engines, and I should disassemble both of them to get parts and pieces to build a new working engine. I would like to know in general how hard is disassembling and building a motor as I have never done it before.

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Michael Green

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  • Master 3,799 Answers
  • Posted on Apr 22, 2012
Michael Green
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If you have never done it before you will need a manual from a company such as Haynes or Clymer. This is mainly for the correct order in which to take the motor down, it will also tell you what to look for in the way of wear and what you will "Have" to replace for a rebuild. Difficulty is dependent on what your mechanical skill level is. I did my first engine at the age of 15, But I had a manual. Good luck.

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Anonymous

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SOURCE: I want to clean the baffles on the exhaust of my 2002 suzuki

hi your exhaust is a sealed item,also your bike is a 4 stroke,why would you need to clean the baffles?only reason these would block up is if you are burning oil,if you are then i would think about a top end overhaul

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SOURCE: Engine Vibration

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SOURCE: Motorcycle knock and blow-by (4 stroke)

hi,might be able to help,a compression test would be a good start,however,if you already have the engine apart,replace the rings anyway,if the engine has been overheated the rings although they look ok will have lost their tension and therefore their ability to hold sufficent pressure against the cylinder walls,therefore allowing blowby,or compression leakage,the other area i would look is the condition of the valve seals and seats,both intake and exhaust,if the engine has been overheated,the seals may have cracked or become weak,whenever i have my race bike apart with the head off i always relap the valves(just a light cut)and this ensures a good seal through the head etc,hope all this helps...cheers ian

Anonymous

  • 32 Answers
  • Posted on Mar 27, 2010

SOURCE: I have a 2007 Suzuki GZ125 Marauder. Done only 450

remove the carb .take it apart clean the jets. and the needle and seat.use small dril bits work well or fine wire..does it got spark

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anyway... there is a torx screw in the middle of the clutch drum(metal part that rotates).you will need to use a piston stop,to stop the engine turning while trying to undo the torx screw. i am assumig the starter is in front of the engine not at the back. once the screw is undone the clutch will come off and so will the starter cover.(source: neil)

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