2003 Yamaha YZ 125 Logo

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Posted on Apr 06, 2009
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1994 125 yz overheating

I just rebuilt a 125 yz. I am afraid it is getting to hot after just a few laps. The radiator seems good and all the hoses are new. there is no leaks in the coolant system except when it steams out of the drain tube. The water pump fan is still concted to everything I think.
I heard if you take off the water pump cover and the fan seems to be connected connected that the pump is ok. Is there a way to check for coolant circulation? any advice would be greatly appreciated.

  • Anonymous May 11, 2010

    did you bleed the air out of the cooling system after the overhaul?

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  • Master 490 Answers
  • Posted on Apr 12, 2009
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Joined: Apr 12, 2009
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When the bike is cold remove the radiator cap and start the bike let it idle and look into the radiator you will be able to see the circulation if the water pump is working

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Engine overheating, high temperature indications. Examine/Replace water pump, check radiator and continue to run hot after 30 minutes of driving.

There is a blockage in the engine coolant path causing insufficient cooling. When the coolant flows, it removes the heat produced from engine combustion to radiator to cool. If there is no flow then the coolant becomes stagnant, therefore the heat is built up without being dissipated to nowhere hence the engine gets overheated. If this is not fixed then the heat will cause the head-gasket blown due the the metal expansion.
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1- Take off the thermostat.
2- Put back the hose connection.
2- Run the engine and feel the upper hose to see if cooling flowing through it.
4- IF Yes. Run engine like this for few days, if no over heat , buy a new thermostat and put it back. Your problem is resolved.
5 IF No. You have a bad radiator. It clogs up so you don't feel the cooling flowing. Buy a new radiator, don't ever use a rebuilt one.
Good luck.
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If the cooling fans, water pump, radiator, and thermostat are all working properly and the engine is still overheating, I would take a look at something a little more simple, like a defective radiator cap. Try this inexpensive fix and see if it works. Sure hope this helps and good luck.
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