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You need to turn key to ON position and stick pin or paper clip in hole on side to release it so you can pull it out.
Section 11-04B: Steering Column, Ranger/Explorer
1994 Ranger and Explorer Vehicles Workshop Manual
REMOVAL AND INSTALLATION
Ignition Switch Lock Cylinder (Without Key)
NOTE: The following procedure applies to vehicles where the lock cylinder is inoperative and the lock cylinder cannot be rotated due to a lost or broken ignition key and the key number not known or the lock cylinder cap is damaged and/or broken to the extent that the lock cylinder cannot be rotated. Removal
Disconnect the battery ground cable . For tilt columns, tilt to the full up position. Remove the steering wheel , steering column locking lever (3B661) , and steering column trim shrouds as described in this section.
NOTE: When drilling out the retaining pin, take care not to damage the cast housing.
Punch the lock cylinder retaining pin with a ***** punch (1/8 inch maximum outside diameter). Using a 3.17mm (1/8-inch) diameter drill, drill out the retaining pin going no deeper than 12.7mm (1/2 inch).
Place a chisel at the base of the ignition lock cylinder cap. Using a hammer, strike the chisel with sharp blows to break the cap away from the lock cylinder.
Using a 9.8mm (3/8-inch) diameter drill, drill down the middle of the ignition lock key slot approximately 45mm (1-3/4 inch) until the ignition lock key slot breaks loose from the steering column cover casting. Remove the ignition lock key slot and the drill shavings from the base of the cover cast housing.
Remove the lock cylinder drive gear, bearing retainer and actuator from the casting as described in this section. Thoroughly clean the components in an acceptable cleaning solution. Carefully inspect all components for any damage resulting from the drill operation. If any of the components show signs of damage, they must be replaced. Clean the casting with compressed air to remove any drill shavings or foreign particles and carefully inspect it for damage. If the casting is damaged, replace it with a new one.
Installation
Lubricate the lock cylinder with grease.
Reinstall the lock cylinder drive gear, bearing retainer and actuator. Lubricate with grease before installing.
Turn the lock cylinder to the ON position and depress the lock cylinder housing retaining pin.
Insert the lock cylinder into the lock cylinder housing making sure that the tab at the end of the cylinder aligns with the slot in the steering gear (3504) .
Turn the key to the OFF position. This action will permit the retaining pin to extend into the lock cylinder housing hole.
Using the ignition key, rotate the ignition switch lock cylinder to make sure to correct mechanical operation in all positions.
Connect ignition key warning switch terminal and wire .
Install the upper and lower steering column shrouds as described in this section.
Install the steering wheel as described in this section.
NOTE: When the battery is disconnected and reconnected, some abnormal drive symptoms may occur while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.
Connect the battery ground cable .
Check for proper start in PARK or NEUTRAL. Also check to make certain that the start circuit cannot be actuated in the DRIVE and REVERSE positions
It's not bad if you have the key. There should be a small hole on the bottom side of the housing where the lock assembly goes. Turn the key to the "on possition" and take an 1/8 inch punch and go in through that hole and push the release pin, the lock assembly will pull right out.
Disconnect the negative battery cable. If equipped with an air bag, wait at least 90 seconds before working on the vehicle.
CAUTION Some models covered by this manual may be equipped with a Supplemental Restraint System (SRS), which uses an air bag. Whenever working near any of the SRS components, such as the impact sensors, the air bag module, steering column and instrument panel, disable the SRS, as described in Section 6.
Remove the lower steering column cover. Unfasten the ignition switch connector under the instrument panel.
Remove the screws which secure the upper and lower halves of the steering column cover.
Turn the lock cylinder to the ACC position with the ignition key.
Push the lock cylinder stop in with a small, round object (cotter pin, punch, etc.).
NOTE: On some vehicles, it may be necessary to remove the steering wheel and combination switch first.
Withdraw the lock cylinder from the lock housing while depressing the stop tab.
To remove the ignition switch, unfasten its securing screws and withdraw the switch from the lock housing.
To install:
Align the locking cam with the hole in the ignition switch and insert the switch into the lock housing.
Secure the switch with its screw(s).
Make sure both the lock cylinder and column lock are in the ACC position. Slide the cylinder into the lock housing until the stop tab engages the hole in the lock.
Install the steering column covers and connect the ignition switch wiring.
disconnect the neg battery cable. remove the plastics around the steering column, this may entail removal of neighboring plastic components. there should be a small hole or pin on the bottom (or top) side of the key cylinder housing, with key in acc position use a small punch/screwdriver, nail etc to release the key cylinder lock, remove cylinder. reverse the steps for replacement.
NOTE: The following procedure applies to vehicles that have functional ignition switch lock cylinders (11582), lock cylinder keys are available for these vehicles or the lock cylinder key numbers are known and the proper key can be made.
Disconnect battery ground cable (14301). Refer to Section 14-01 .
Turn ignition switch lock cylinder to RUN position.
Place a 3.17 mm (1/8-inch) diameter wire pin or small drift punch in hole in lower steering column shroud (3530) under ignition switch (11572). Press retaining pin while pulling out on ignition switch lock cylinder to remove it from steering column lock cylinder housing (3511).
Installation
Install ignition switch lock cylinder by turning it to RUN position. Insert ignition switch lock cylinder into steering column lock cylinder housing. Make sure ignition switch lock cylinder is fully seated and aligned in interlocking washer before turning ignition switch lock cylinder to OFF position. This will permit cylinder retaining pin to extend into steering column tube flange hole.
Rotate ignition switch lock cylinder, using lock cylinder key, to ensure correct mechanical operation in all positions.
be for you replace ignition key. try going to a ford dealer.bring your reg and see if they can punch a key out for you. if not try to find a lock smith to make a key.if no luck you can replace it the switch cost about $25.00
You have to use a pin or paper lip to insert in hole in igmition switch to release the lock cylinder. The key has to be in "on" position I think.
Removal
Disconnect battery ground cable (14301) .
Turn lock cylinder key to RUN position.
Place a 3.17mm (1/8-inch) diameter wire pin or small drift punch in hole in upper steering column shroud (3530) under ignition switch . Press retaining pin while pulling out on ignition switch to remove it from lock cylinder housing (22074) .
Installation
Install ignition switch by turning it to RUN position and pressing retaining pin. Insert ignition switch into lock cylinder housing . Ensure ignition switch is fully seated and aligned in interlocking washer before turning key to OFF position. This will permit cylinder retaining pin to extend into lock cylinder housing hole.
Rotate ignition switch, using lock cylinder key, to ensure correct mechanical operation in all positions.
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