2004 Harley Davidson FLSTF - FLSTFI Fat Boy Logo
Posted on Aug 23, 2009
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How do Fill Front Forks?

My problem is to check fluid and refill front forks on my bike.

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  • Master 1,167 Answers
  • Posted on Aug 23, 2009
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Joined: Apr 03, 2009
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YOU FILL FORKS BY TAKING THE CAPS OFF AT THE TOP BY UN DOING WITH A SPANNER BUT YOU MUST DO THIS WHILE THE FRONT IS OF THE GROUND AND THERE IS NO WEIGHT PUSHING THE FORKS AND YOU NEED THE MANUAL TO SEE HOW MUCH FLUID GOES INTO THE FORKS EXAMPLE IT WILL SAY (13CM FROM TOP) THIS MEANS FROM THE TOP OFF THE FORK YOU MEASURE 13CM FROM TOP TILL THE OIL HITS THE 13CM GOOD LUCK

  • donald reeves
    donald reeves Mar 22, 2014

    great site for the harley rider

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Yamaha 1980 MX 80 Front Fork Disassembly?

Start off by removing the forks from the bike, then remove the top caps (bolts) from the forks. Once removed take out the spacer and fork springs from the forks. Tip them upside down to get the fork oil out. Now with the forks empty from fluid and springs you will compress the forks all the way to make them as short as possible. You will need a fork dampening tool or a air gun to split the forks by removing the bolt inside the fork tubes. Once this is achieved you can pull the forks apart and replace the fork seals. When putting fork oil back into the forks if you are not sure how much to put back in, just compress the forks all the way down and fill each leg 6 inches from the top. That amount works for just about any motorcycle with conventional forks. Use 10 w fork oil.
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Front forks what goes in them highdrolic fluid or brake fluid

Not brake fluid or Hydraulic oil ( oil weight is the issue)
Drain forks ( bottom nipple) , remove top bold , be careful it is pressurized by spring . Use the right tool otherwise will damage bolt and your face.

Front forks should be sealed properly, fork seal should be intact, no water or brake fluid in them. Right amount of fork fluid is imperative along with oil weight specification ( check manual and appropriate oil weight for your bike), wrong oil and amount can otherwise damage your forks.
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My 2011 fat bob has a lose of power when you let off throttel the front end dives

Since your bike is a 2011 model, I'd take it to the dealer and let them check out the loss of power. On the front end diving, you may need to put a heavier viscosity oil in the front forks. You'll have to drain the forks and then refill them with the proper amount of oil of a heavier viscosity. I think the forks come with H-D type "E" oil that is supposed to be about 30 weight. Use only "fork oil". You cannot use engine oil.

Good Luck
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My 2002 fxd front forks are soft and come close to bottoming out. Does the fluid need to be changed? if so how and how much?

Yes your fluid may need to be changed if you want a more firm front end. I don't know what type of fluid you have in the forks now but what you need to do is to go with a thicker oil. In my '94 FXDWG, I went to PJ1 30 weight oil. Since I don't have a book on your late model bike, I can't tell you how much oil to put into each tube. There is a "wet" and a "dry" quantity to add when you've drained them. If you simply drain the oil and refill the fork tubes, use the "wet" quantity of oil. If you disassemble and clean the tubes out, use the "dry" quantity when you refill.

To drain the oil, look on the trailing side of the fork sliders. You'll see a screw or a set screw in the slider. Take this plug out and some of the oil will simply flow out. To get all of it out, hold the front brake and push down on the handlebars. Now, oil will spray everywhere so don't do this job in your living room. Once you get the oil out of both tubes, reinstall the plugs and refill the tubes one at the time by removing the top cap out of the tube and pouring the prescribed amount of oil into each fork tube. Ride the bike and see if the front suspension is too soft, too firm, or just right. Remember, the heavier the viscosity of the oil, the more firm the front suspension is. If you can't get it right, you might want to consider changing the springs in the fork tubes.

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The front forks go down to far on my fxst 2004 nightrain

If you are saying that your front suspension is too soft, you can change the fork oil in the front forks to a heavier viscosity. I think Harley recommends Type E fork oil. I've found that PJB 30 wt. fork oil works best for me.

Since I'm not familiar with the newer forks, I'll have to recommend that you ask the dealer how to drain and refill the forks and how much oil to put back in them. There are usually two amounts of oil to put in the forks. One amount is a "dry" amount to add when you disassemble the forks and then refill them. The "wet" amount is for when you simply drain the forks and then refill them. Naturally, the "wet" amount will be less than the "dry" amount.

Sorry I couldn't give you more information but my expertise is the earlier model Harley bikes.

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If feels like a pogo stick sometimes and also wants the front end to wash out too and on the front forks i have a oil leak

Your front fork seal are bad and need to be replaced.
When you loose fork oil, your loosing suspension dampening and only riding on the springs.(POGO)

Replace both front fork seals and dust caps, and put same amount of fork fluid in both forks.

I bought my seals and caps for $30 on ebay, and then took my forks off my bike and took them to a shop and they charged me $75 to do the job.

You can take them the whole bike and they will charge $100 - $150 including parts to do the job.
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