1996 Suzuki VS 1400 Intruder Logo

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Posted on Oct 19, 2009
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Oil leak at clutch cover suzuki 1996 gsf600s and engine red light is on

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  • Expert 67 Answers
  • Posted on Oct 23, 2009
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Joined: Jun 15, 2009
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Is is proberly the gasket is gone either get a new gasket or some gasket sealer and put on the clutch cover and resemble and top oil up

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I have oil leaking from the primary cover beside the pulley that drives the belt What needs to be done to replace the gasket 1996 Harley fxdwg

The INNER primary cover has an oil seal where the transmission shaft goes through.
You'll need to tear down the entire primary drive to get the inner cover off.
Some notes:
The engine sprocket nut is 160-180 Ft/Lbs of torque, with RED LocTite!
This is going to take some power to break it loose (think impact wrench)
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My chain cam off of a 2003 Suzuki GSF600S. Now the clutch handle will not engage. I can get past fisrt gear because the clutch will not engage.

check your cable and connection points where it hooks up check your shifter and linkage for bends breaks and bends or any bangs or dings in clutch cover i hope this helps you
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I have a 2006 Suzuki GS500F and it is leaking oil from the bottom of the clutch side of the case. Is it a gasket, and if so how difficult is it to replace? Any feedback would be helpful, thank you.

It is most likely a gasket. I'm guessing the clutch plates might have been replaced and the old gasket has been reused. It's common for them to tear when you take the clutch cover off and unless you are very careful and use some kind of sealant where the tears happen it can cause leaks later.

The best way to fix it is to take the clutch cover off and clean all of the old gasket from the clutch cover and the engine side also. You might need to scrape parts of it off with something sharp. Razor blades work well. Just be very careful not to scratch the sealing surface of the cover or the engine side. Then fit a new gasket. They usually aren't too expensive but it does vary from model to model.
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Clutch leaking oil?

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Have you recently had the engine case apart? [even if not], ..check your rubber O-rings [seals]. These o-rings, located inbetween the clutch case cover and the motor itself,...if damaged, allow coolant to seep into the oil.
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All gears from 1 to 5 are slipping. each gear

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How do you replace clutches on a 1996 suzuki srad 750?

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