1998 kawasaki ZZR 250 Logo
Posted on Dec 30, 2009
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Riding yesterday and clutch cable went, felt like a rubber band breaking. Had a look today, not broken at either end. Can I fix this myself?

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Jeff Hagemann

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  • Expert 430 Answers
  • Posted on Dec 31, 2009
Jeff Hagemann
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Sure you can fix it yourself. First lets make sure the cable is broke. When you pull in the clutch does the other end of the cable move?
If not then disconnect the cable from the lever and pull on the end by hand. Did you just pull a broken cable out of the sleeve?
If so then purchase a new cable and replce the broken one paying particular attention to the way it is routed. place the adjuster on the lever end a tad less than half way. Adjust the clutch end of the cable to take up the slack. Work the lever 3 times ( to seat everything) and use the adjuster at the lever for final adjustment. You want about 1/4 to 1/2 inch of play at the end of the lever befor the cable starts to actuate the clutch arm. Adjust and lock.

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