To get the starter off a FatBoy (Softail series) is a bit more difficult than most bikes because of interference from the oil tank. You may elect to remove the tank but I have done it without removing the tank only later wish that I had taken it off. You'll have to make up your mind on that.
First, disconnect and remove the battery. Then remove the outer primary cover. With that cover off, you can remove the small bolt that holds the "starter jackshaft" on and remove the jack shaft. You may have to take the nut off the clutch assembly and slide it forward just a bit to get the jackshaft out. If you have to do this, remove the snap ring that holds the clutch pushrod adjuster in and remove the small plate. The nut is inside the hole and has LEFT-HANDED threads. Retorque 60-80 foot pounds. Loosen the nut and slide the clutch assemble forward just enough to get the jackshaft out of the hole. If the jackshaft coupler come out with the jackshaft mark which end goes in what direction. There is a snap ring on the inside and the coupling must be in the correct direction upon reassembly.
From the other side, remove the battery cable from the starter. Remove the two large bolts that hold the starter to the inner primary case. The negative cable may be connected to the rear most bolt on some year models. The starter should now come out.
If you decide to remove the oil tank, drain the oil and remove all hoses. There are two hex head bolts at the top of the tank and two rubber mounts that must be taken off. Then the tank will lift up just enough to get the starter out. Good Luck.
2,543 views
Usually answered in minutes!
×