2002 Hyundai Santa Fe Logo
Posted on Mar 11, 2010
Answered by a Fixya Expert

Trustworthy Expert Solutions

At Fixya.com, our trusted experts are meticulously vetted and possess extensive experience in their respective fields. Backed by a community of knowledgeable professionals, our platform ensures that the solutions provided are thoroughly researched and validated.

View Our Top Experts

Could you give me the steps toinstall a new valve cover gasket, please.

1 Answer

oneStan

Level 3:

An expert who has achieved level 3 by getting 1000 points

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

Vice President:

An expert whose answer got voted for 100 times.

  • Master 617 Answers
  • Posted on Mar 12, 2010
oneStan
Master
Level 3:

An expert who has achieved level 3 by getting 1000 points

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

Vice President:

An expert whose answer got voted for 100 times.

Joined: Jan 26, 2010
Answers
617
Questions
0
Helped
206581
Points
2081

Basically, remove anything that obstructs the cover and will prevent the easy removal and reinstallation.

In dealing with the main part, preparing and sealing the valve cover:

NOTE: some engines use jusr RTV as the gasket itself, others use a gasket and a coating of RTV. The amount of RTV is the difference and without a gasket, it is necessary to allow the thicker bead of RTV to set up longer before applying the two pieces together and installing the bolts.

On to the standard valve cover with a gasket.

If the cover is not a cast material, then make sure you turn the cover upside down and carefully flatten any overtightened spots where it is bolted to the head. You want the gasket area smooth and clean of any wax, oil, grease, or debris. You also want the mounting surface to be clean of oils and grease, etc., and smooth before installing the new gasket.

New gaskets leak due to improper surface prep more than any other reason!

Once the mating surfaces are clean, place the valve cover against the area it mounts to, without the gasket to make sure it isn't warped or bent causing other problems, if it's straight, apply RTV to the Valve Cover first, then installing the gasket into that part after letting the RTV sit for a minute or two you can apply the RTV to the bottom side where it will mate to the engine surface, just a thin coat should be fine, allow it to set a minute or two after making a smooth sealing surface and install. (I prefer Copper Plus for valve covers, it's orange Hi-Temp and seals well)

Do not overtighten the valve cover mounting bolts/nuts. They only get tightened to "snug", not to a torque setting as it will bend the valve cover, causing leaks. Tighten from the middle bottom, then top, then work from left to right outwards keeping the pressure even and only making things snug.

Once done, allow engine to sit a few hours for the RTV to set up after reassembling the items you had to remove to gain clearance.

If the surfaces were clean and smooth, the gasket had a light coat of
RTV on both sides-there is no reason for any leakage due to the gasket. After letting the RTV set, re-tighten, or snug the mounting bolts again, start the engine and warm up, shouldn't have any leaks. Once cool, re-check the same mounting bolts to make sure they are evenly snug.

(Things change after heat is applied and then they cool, this is just preventative maintanance)

A Vacuum gauge will identify any exhaust problems/restrictions that would cause gaskets to leak, should you encounter leakage soon after repairs.

Good luck.

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1helpful
1answer

How do I step by step remove the valve cover gasket and valve covers on my 2001 Dodge Ram 1500 V6 3.9 L motor what all do I have to remove to get to that part please help

Here is what my manual says:

Your Current Vehicle: 2001 Dodge Ram 1500
3.9L, 5.2L & 5.9L Engines
NOTE
A steel-backed silicone gasket is used with the cylinder head cover. This gasket can be
used again.
1. Disconnect the negative cable from the battery.
2. Disconnect closed ventilation system and evaporation control system from
cylinder head cover.
3. Remove cylinder head cover bolts, cover and gasket. The gasket may be used
again.
To install:
1. Position the cylinder head cover gasket onto the head rail.
2. Position the cylinder head cover onto the gasket and install the bolts. Tighten the
bolts to 95 inch lbs. (11 Nm).
3. Install closed crankcase ventilation system and evaporation control system.
4. Connect the negative cable to the battery.
5. Start engine and check for leaks.
Repair content for 2001 Dodge Ram 1500
0helpful
2answers

How to replace a valve cover gasket on a 2003 Chevy trail blazer

Pull off the valve cover, clean it like new, then use a silicone sealer on the valve cover only, place the new gasket on it and let it set-up (around 1 hour) then bolt the cover back on the head. If you are in a hurry, skip the sealer set-up time and just make sure that the gasket does not move out of position when you put the cover on the head. You can use the truck right after the repair.
0helpful
1answer

Could it be possible if I put new valve cover gaskets on and still leaks could it be the valve cover it self

If the valve cover is warped and doesn't seal properly. Could also be the gaskets themselves. Even if new could be faulty or incorrectly installed. Did you use gasket sealant? If you did and didn't give it time to cure properly it could have blown out. If you didn't it might not be sealing properly. Could also be the contact surfaces weren't cleaned properly and caused a gap between gasket and surface.
1helpful
1answer

Steps to change valve cover gasket

VERY EASY! YOU'LL HAVE TO UNBOLT THE VALVE COVER, AND REMOVE IT! CLEN IT COMPLETELY OUT, AND SCRAP OFF ANY LEFT OVER GASKET ON THE COVER! THEN BE SURE THERE IS NO LEFT OVER GASKET ON THE TOP OF THE HEAD THAT IT SITS ON! INSTALL THE NEW GASKET ON THE VALVE COVER USING A GASKET ADHESIVE! THIS WILL HOLE IT IN PLACE WHILE YOU PUT IT BACK ON THE HEAD! MAKE SURE ALL THE BOLT HOLES LINE UP ON THE GASKET TO VALVE COVER, AND PLACE IT BACK ON THE HEAD, THEN TIGHTEN THE BOLTS DOWN EASY FROM THE CENTER, OUT TO THE BACK, THEN TO THE FRONT! START THE CAR, AND CHECK FOR LEAKS! IF NONE-U R DONE! GOOD JOB!!!!!
0helpful
1answer

When i take off the plug wire for the first two plugs they are covered in oil. when im trying to crank it and put it in drive my rpms drop to zero.

The oil you are seeing is more than likely due to a blown valve cover gasket. Replacing one on these vehicles is not too difficult a task and not too pricey. The gasket runs about $40 at most chain stores.

First clean off the top and sides of the engine and make sure that it is clear of loose dirt and debris as you will be exposing some delicate pieces of the engine. Next label and remove the spark plug wires and the vacuum lines that are connected to the valve cover. The next step is to remove the bolts that hold the valve cover in place. These bolts are the torx topped bolts that are visible on the top of the valve cover. I believe that there are 6-8 of them. Once they are out gently remove the valve cover and inspect the channel that runs along the outside edge for any possible remaining pieces of the original gasket that may be stuck to it. Place the valve cover aside in a clean safe area. Next inspect the channel along the mating surface of the engine for any remaining pieces of the original gasket as well. After cleaning the channel to free it from any debris begin placing the new gasket into it's channel. Align the gasket in the channel around the outside of the block and around the spark plug holes and then carefully press it into place. After giving the valve cover another look to make sure it is free from any foreign materials replace it back on the engine and replace the valve cover bolts and tighten to spec. Depending on the condition of the original spark plugs you may wish to replace these as well... having been saturated in oil I would suggest it. I like ngk's. Be sure to check the gap when replacing. Replace the the wires and vacuum lines and then give the engine a try.
1helpful
1answer

Replace valve cover gaskets on a 2000 frontier v 6

torque specs for the rocker cover (valve cover) screws:
9 - 26 inch lbs
step one- 9 in lbs step 2- 18 in lbs step 3- 26 in lbs
tightening order (see diagram below)


2aa1d8f9-c423-4221-bbed-38a4f9049ad6.png
2helpful
1answer

2003 pt cruiser, seems like oil is coming out of one of the spark plug wires where the engine is

The valve cover gaskets needs to be replaced, you can try to tighten up the valve cover bolts if it has gone loose. But that's may just slow the leak, so replacing the valve cover gasket would be the best thing to do, Auto Zone carries the gasket you need and can give you the step by step instructions to get the job done with common tools. Good luck and keep me posted, be glad to answer any more questions you may have.
0helpful
1answer

I REPLACED THE VALVE COVER GASKETS AND CROSSED A COOLANT HOSE WITH A PVC HOSE WICH PULLED COOLANT IN THE CYLINDERS REPAIRED THAT PROBLEM BUT NOW HAVE A NOISE THAT SOUNDS LIKE A LIFTER

step 1Materials Valve Cover Gasket Kit ($13 at autozone, big box with two tubes of RTV and 11 neoprene bolt seals) --- alternatively, you can buy the preformed gasket for about $30 - if y…

step 2Remove the intake You'll need your screwdriver to loosen up any clamps. You really only need to remove the section that bolts up to the TB -- this just makes working faster. If you d…

step 3Remove Solenoid I think its an EGR solenoid - regardless, its bolted on to the side of the valve cover. If you can unplug it - be my guest. I couldn't, so I used a socket and unbolted it.

step 4Remove Spark Plug Wires etc. Pull the wires. Also disconnect the PCV canister and breather hose.

step 5Remove Valve Cover Bolts and remove the valve cover Using the Torx bit, remove the valve cover bolts and their gasket washer ring thingies. I think they are all the same size, so no worries about keeping them in order. Th…

step 6Optional - **** out any oil If your gasket failed like mine, you're gonna need to pull some excess oil out of the plug wells. A plastic turkey baster comes in handy here :P I used a pipette - it is wh…

step 7Clean the Mating Surfaces Using the gasket scrapper, remove any and ALL of the old gasket material. Using a #1 (or maybe #2) flat head screwdriver will help get the old material out of the groove…

step 8Apply the RTV Gasket Material Follow the directions on the tube of RTV. Evenly apply a bead of RTV sealant on the valve cover. I added a little extra to the #1 and #2 spark plug well. I did this because…

step 9Put the valve cover back on This is important. Place the valve cover back on the head exactly where you want it without hitting anything. If you smear the wet RTV, you're going to have to clean it off…

step 10Final Steps Now you're pretty much done. Using your socket, replace that solenoid and any hoses you took off. Replace the intake, breather hose and PCV line. Then let your car sit f…
6helpful
1answer

How to replace valve cover gasket 1998 chevy malibu

The first step is to remove all the parts that are in the way of you being able to remove the valve covers. (Ex.: air intake, loose wires etc.) Then you will need to remove your valve covers (using basic tools) and be very careful to not let anything get on your lifters, which your valve covers protect. Once you have the valve covers off compare the new gaskets to make sure they are the right size. Then remove the old gasket and replace with the new one using a high temp gasket sealant (available at any auto parts store) to attach the gasket to the valve covers. Then tighten down snug and check for leaks after replaced. 
Not finding what you are looking for?

193 views

Ask a Question

Usually answered in minutes!

Top Hyundai Experts

ZJ Limited
ZJ Limited

Level 3 Expert

17989 Answers

Ronny Bennett Sr.
Ronny Bennett Sr.

Level 3 Expert

6988 Answers

Thomas Perkins
Thomas Perkins

Level 3 Expert

15088 Answers

Are you a Hyundai Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...