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Posted on Mar 14, 2010
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The engine has no spark.

Is there a way to test the cdi ignitor module? The 4pin connector that comes from engine has 89 volts A.C. when the engine is cranked over.When the module is plugged in and engine is cranked the orange wire from the module that goes to the coil has no voltage.What is the proper way to diagnose this ignition system.I am working on a 1986 yamaha yfm225 moto4.Thank you for any help that you can give me.

  • Anonymous May 11, 2010

    Whats the voltage out put on the battery a 1000 -2000 revs

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Arnie Burke

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  • Yamaha Master 7,339 Answers
  • Posted on Mar 14, 2010
Arnie Burke
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So many problems are solved when you obtain a service manual-its what the techs use--many problems on fixya would not exist if people would only read

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Why is my 97 Honda 4 wheeler not getting fire

There are three items that are connected together needed to create spark on your 1997 Honda 4-wheeler, regardless of which model it is.
Before we go through a checklist of these three important parts, look for a black wire with a white stripe that runs to the ignition switch and kill button from the CDI box. Disconnect this wire before it gets to the ignition switch and kill button, then check for spark. The most likely cause is a broken kill switch on the handlebar, or shorted ignition switch. Such a condition grounds this wire and kills the spark.
If this test did not restore the spark, continue reading...
Here is what is required to create a spark.

First, the alternator has one coil which generates a high voltage--about 125 Volts AC for the CDI ignitor box.

Second, there is a pulse voltage generated once every revolution of the engine that goes to the CDI box. This pulse causes the CDI to dump its stored energy from the 125 volt line into the primary of the ignition coil.

Third, If the two connections of the wire that runs from the CDI to the Coil are BOTH SHINY clean, the ignition coil will generate a spark.

If any one of these 3 don't happen, the spark will go away. Of these three, item 3 -- one or two tarnished and/or dirty connectors -- is the most likely cause. Just an added resistance of 0.3 Ohms or more in the CDI to Coil connections will cause the ignition to fail. No other wires have to be this clean.

Sep 26, 2014 • Motorcycles
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