2004 Yamaha V Star Classic Logo

Related Topics:

Posted on Apr 16, 2010

I tried to adjust the clucth cable on 2002 V-star 650 but now the cluctch will not disenegae

5 Related Answers

Anonymous

  • 83 Answers
  • Posted on Jan 02, 2009

SOURCE: clutch adjustment 2004 v-star 650

Sir,
The bike you are working on has a couple of way to adjust the clutch. Obviously the adjuster on the handlebars would be the first place but actually there is an adjustment on the other end of the cable that has a locking nut on it. You will need to loosen the nut that locks the cable and there should be another nut on the other side of the cable that you can tighten. As you tighten the nut it will take the free play out of the cable.
There is another adjustment on the inside of the clutch cover, it is on the clutch hub. The adjustment for this would be done by removing the clutch cover to access the clutch hub. On the outside of the hub there is an 12mm nut locking down a 6mm adjusting screw, the screw is adcually the first source of adjustment on initial assembly.
Let me give you the breakdown of how this works, your clutch mechanism has the hub adjustment, a ball, and a push rod that goes through the primary output shaft of the transmission. Then it goes to the actuating arm where your cable connects. The reason I'm telling you this is because often the ball in between the hub adjuster screw and the clutch push rod becomes welded to the push rod or it will actually start to come apart. When this happens your clutch adjustment goes away and you have no adjustment available through the cable or the clutch lever. Should this be your case I would recommend you take the clutch cover off, (be sure to drain the oil first), remove the six 10mm nuts securing the clutch hub, (this also holds the clutch springs in place), then you will have access to the push rod and the ball. You may have to tilt the bike over on the right side to get the push rod and ball to come out.
When you go to reassemble the clutch make sure all the adjusters are loose so you can adjust the clutch in the following sequence:

  1. Assemble the hub and secure the springs. You want to adjust the hub screw first. Gently turn the screw in until it contacts the ball, then back out the screw 1/4 turn. This prevents the ball from welding it's self to the ball and plunger.
  2. Install the clutch cover and the clutch cable all the way to the lever. You will first adjust the free play out at the base of the cable so you have maximum adjustment at the lever.
  3. Adjust the lever so you have 1/4 of free play at the lever.
This will give you a properly adjusted clutch that has lots of adjustment at both the handlebars and at the base of the cable.

Good Luck! This is a DIY job, you wont need to take the bike to the shop if you are able to do any routine maintenance. Should you have to remove the clutch cover you will need to replace the right side, (clutch cover), engine gasket. If you take it apart I would recommend replacing the ball if it has any signs or wear, it will be blotted, this is a very cheap item that can cause much grief.

Let me know if you need any further assistance.

Regards,
RSelvy

Ad

Anonymous

  • 1 Answer
  • Posted on Jan 31, 2009

SOURCE: V-star 650 yahama 2009 to much clutch play

There is a clutch linkage kit you can purchase which will take the "**** " out. It is mounts between the end of the clutch cable and the transmission. I have one on my bike and love it. Easy to adjust and customizes the clutch to you.

Charles

Anonymous

  • 292 Answers
  • Posted on Apr 02, 2009

SOURCE: how to lower the idle on a 2002 yamaha 650 v-star classic?

under the left side of the gas tank you will see i black knob/screw at the end of what looks like a hose. the knob faces the rear of bike. that adjusts the idle. its real easy to find and the only adjustment you can make to the carbs.

tombones

  • 3567 Answers
  • Posted on Jul 06, 2009

SOURCE: I have a 2001 V Star 650 Custom, how often should

Here is a shot from the service manual.
Can I get a “very helpful” rating on this answer? Thanks!

e708499.gif

andrew richards

  • 87 Answers
  • Posted on Aug 05, 2010

SOURCE: Took 2002 V-Star Classic 650 out of storage, it

well it sounds like the float needle is not shutting fuel off whin the bowl is full of fuel you can lightly tap on the bowl of carb an that may make it stop what has happend is the bike has sat you may need to run a little fuel treatment through it or sea foam and that may clean the end of the needle off the way it works when the bowl of the carb fills with gas the float raises a needle valve into a brass seat and stops fuel flow into the carb fuel get old and starts to develop a tarnish on that nice pionty valve an then it won't stop gas the overflows just prevent to much into the motor try some fuel treatment and run it it may fix it self just from fresh gas an being driven worst case is having to clean your carbs still not to bad hope that get you fixed up

Ad

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

0helpful
1answer

Clutch adjustment 1998 Yamaha V Star Classic 650

Loosen the handle bar adjustment a lot, .then take a little slack out of the cable at the engine connection, then re-adjust the handlebar lever with a bout 1/8" play
0helpful
1answer

What if your cluctch is very high

If the clutch is biting high and slipping then it is worn and needs replacing.
0helpful
1answer

Clucth cable snap

you have type off cables.adjustable and non adjustbles.
cable can be just to old.clucth is worn out ,you can see this ,
by your clucth pedal is higher then the brake pedal.
0helpful
2answers

Sticky throttle cabel

idle cable out of adjustment and or throttle cable needs adjusting also and they always need to be lubed at 5000 miles adjust throttle cable with wheel striaght forward idle cable to all the way right lock and 2-3mm free play on throttle grip
0helpful
1answer

2002 yamaha 650 vstar, 20,000 miles. it won't

Could be the coil. Also could be several other things. Download a shop manual and diagnose it.
2helpful
1answer

How to lower the idle on a 2002 yamaha 650 v-star classic?

under the left side of the gas tank you will see i black knob/screw at the end of what looks like a hose. the knob faces the rear of bike. that adjusts the idle. its real easy to find and the only adjustment you can make to the carbs.
0helpful
1answer

V-star 650 yahama 2009 to much clutch play

There is a clutch linkage kit you can purchase which will take the "**** " out. It is mounts between the end of the clutch cable and the transmission. I have one on my bike and love it. Easy to adjust and customizes the clutch to you.

Charles
Not finding what you are looking for?

144 views

Ask a Question

Usually answered in minutes!

Top Yamaha Experts

vince

Level 3 Expert

2530 Answers

Steve Sweetleaf
Steve Sweetleaf

Level 3 Expert

1212 Answers

littlewheel

Level 2 Expert

122 Answers

Are you a Yamaha Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...